ZaK's Website(Frame replacement)

zachary zehnacker

New member
Oct 3, 1997
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Scott,

Originally, we did plan to more or less move the front section out on the
GMC wheels with the jacks only providing stabilization. It actually worked
out the other way around though. The rigid shocks and wheels kept the
a-arms and front brakes from dragging on the ground while we moved it out
on the jacks. The wheels also did hit the ground occasionally to help
support the section since the floor jacks were positioned in the center of
the section. Therefore, without the added support, the section would have
been likely to tip quite a bit and mess up paint/etc. If we had the GMC
body up higher, we would have been able to use the regular shocks to do
this, but since we wanted to keep the body as low to the ground as
possible, it would not have been high enough to clear with the original
shocks. I assume you will be putting your whole frame under as one piece,
so this would not be a problem for you. Your GMC body is high enough to
clear everything (I assume that is how it came out), so having the torsion
bars/shocks/etc in would allow you to put it back under the same way it
came out without trouble.

If you came up with a gizmo, I don't think our method for the torsion bars
will impress you as much as your method does :). IIRC, we used a bottle
jack to push up on the pivot arm and then just backed out the adjuster bolt
(after we had measured how much was sticking out with a dial caliper).
Putting it in was a similar reversed procedure. We also did not put the
lower ball joint or the shock back in until we had the torsion bar in
because that gained a little more lower a-arm travel which seemed to make
it a little easier. It was still quite awkward because the pivot arm was
still at a pretty big angle to start jacking on it. It worked out ok
though. We did a lot of the bolt adjustments (back to the measurements
made with the caliper) with all the weight on the bolt which some members
have said is likely to cause the bolt to strip. We had no problems, but it
is something to consider as a possibility. The way we removed/installed
the torsion bars is definitely not the safest way, so anyone reading this
should use it at their own risk if they decide to try it.

Zak

>Hi Zak!
>Thanks for the reply.
>Ok! From what I understand you put those rigid shocks(square tube) on so
the
>front control arms would not flop around because you did not have the torsion
>bars attached. Correct? Also you only put the wheel rims on the front for
>protection of the oil pan, etc., if the front section fell off the wheel
jack,
>correct? Or did you actually use the wheel rims as a way to roll the engine
>frame around?
>
>Now, the other question on my mind is-- did you make your own tool to
compress
>the pivot arm on the torsion bars? I made my own using the attachment
>brackets from the engine stand, some 1/2x 6" gr.8 bolts and another 1/2x3"
nut
>and bolt but was not to impressed with my gizmo. Any suggestions?
>
>Scott Adohen
>
 
Scott,

We made up some casters legs (used decent small rubber caster wheels from
Home Depot) for the back section to roll that out and under the GMC. All
the back frame pics on the web site have the back section supported by
them. I don't know if there are any good views of them though. They made
it nice to work on since they raised it off the floor nicely. They worked
pretty well and kept the back section from getting beat up with us trying
to drag it under the GMC. They still needed us to provide support while
rolling since the casters were on the short legs and our brick driveway has
lots of edges for the wheels to catch on. We just picked the front of the
section up a little as we pushed/pulled it to ensure that they didn't fold
over or bend anything because of the leverage the legs gave.

Zak

>In a message dated 1/17/99 11:49:41 PM Eastern Standard Time, zakz
>writes:
>
>> It was still quite awkward because the pivot arm was
>> still at a pretty big angle to start jacking on it.
>
>Wow! I'd be pretty scared using a bottle jack--maybe I'll re-use my homemade
>torsion arm compressor. I might try your use of just the rims as a method of
>supporting the front section of my frame. When I pulled the whole frame
out I
>used only 3 shop jacks, two under the front and one on the bogie frame double
>crossmember. Since I have put so much time into what I have done, I'm leary
>of the engine frame falling off the jacks putting it back under. Just the
use
>of rims certainly would take alittle of the anxiety out of it falling off the
>jacks. I've got 24 1/2 in. clearance, floor to bottom of the front fenders.
>Rims are about 17". Doing some back yard engineering and thinking what I
need
>are four small wheels that swivel like a dolly or like the back wheels on a
>brush hog. (What I really need is one of those large forklifts that they use
>to move boats around.)
>
>Scott Adohen
>
>
>