Stranded: Ignition switch, key switch or starter solenoid?

ek_lektro

New member
Jul 27, 2007
170
0
0
Hey GMC friends,
We’re temporarily stranded, but fortunately with some tools and parts onboard, but a bit puzzled here:
The RV won’t start, despite a new starter installed a year ago, and a battery reading 12.6 volts,
plus good cables and connections from battery to post to starter, etc.

Last year, before replacing the starter, it always took 2 turns of the key before the RV would turn over at all.
I thought that maybe it was an old failing solenoid needing more time to engage, but after changing out the starter
and solenoid, this "2 turns” problem remained. but it ALWAYS started on the 2nd key turn, so it was put on my “fix later” list,
and, i carried around my rebuilt starter as a spare just in case.

Well last week, after a hot highway drive, i noticed on the 2nd turn of the key, the turn-over of the engine was slow and weak, despite the battery
showing good voltage; but fortunately battery boost got the job done.
This is when i checked battery connections, cables, and starter cable as well… no issues.
The next day (on cold engine), it still required battery boost to start, but i was confident enough to take this little trip to the beach,
with my tools of course. Well last night even battery boost couldn’t give us more than just a click… after 2 turns of the key (sometimes 3).
So the solenoid is getting power (enough power?)… , but my questions are:

Is it more likely to be the ignition switch or the ignition key switch that is causing the need for 2 turns of the key?
Seems the ignition key switch is a bit wobbly, but when inspecting the ignition switch on the steering column, nothing looks loose.
Does the click of the solenoid suggest that the ignition switch(es) are doing their job, delivering all the power they can?
or could this 2-turn issue suggest that there’s also extreme resistance going on, and perhaps its the switches that are the fault,
not delivering enough power? If the ignition key switch might be failing, can the “reach” of the ignition switch be adjusted, so the metal arm raises higher, for better connection? All i need is to get the coach home, and then i’ll install a new $15 ignition switch as a matter of troubleshooting if needed. (BTW: i know i bypassed the neutral safety switch years ago, and all its wiring looks fine )

I remember there’s a way to over-ride the ignition switch (and the ignition key switch at the same time? and hot-wire the coach,
but i don’t remember the steps involved. Would this be the next thing to try?

I also recall that its possible to put a screwdriver to the starter solenoid, but would like to make this the last resort test if possible.
(as well as swapping the starter and solenoid, roadside! i’ve never been able to do it without doing an oil change at the same time,
with that filter in the way, and i don’t have all those supplies with me! but hey, whatever it takes to avoid a 40 mile tow home...
BTW: The voltmeter shows a 1/2 volt drop at the battery, when i tested it yesterday;
both without battery boost (when it only gave a click), and with battery boost, when it actually started up; and with a 1/2 volt drop, believe this shows normal battery?

OK, i’m on the digest version of the forum, so due to the time sensitive nature (cops are giving me to 1pm before talking about towing),
so if you could email me directly with any tips, i’ll be quite obliged
and many thanks!
Greg Weber
’78 Eleganza II and ’76 Birchhaven custom cut-down 21’ footer
(considering selling it, and maybe that’s why its acting up!)
 
A battery reading of 12.6 volts indicates a low battery. A fully charged good battery should have 13.1 to 13.3 volts. You likely need a new battery. That is probably you had to use the boost in the past.
Having to turn the key twice is indicative of a failing ignition switch. The switch down at the bottom of the steering column. It could just be out of adjustment so the rod from the key isn’t pushing the switch to the correct position for starting.
You could bypass that by turning on the key and lying under the motorhome touching a jumper from the battery to the small wire on the solenoid. You might also be able to just short from the large wire in the solenoid to the small wire with a screwdriver.

Emery Stora

>
> Hey GMC friends,
> We’re temporarily stranded, but fortunately with some tools and parts onboard, but a bit puzzled here:
> The RV won’t start, despite a new starter installed a year ago, and a battery reading 12.6 volts,
> plus good cables and connections from battery to post to starter, etc.
>
> Last year, before replacing the starter, it always took 2 turns of the key before the RV would turn over at all.
> I thought that maybe it was an old failing solenoid needing more time to engage, but after changing out the starter
> and solenoid, this "2 turns” problem remained. but it ALWAYS started on the 2nd key turn, so it was put on my “fix later” list,
> and, i carried around my rebuilt starter as a spare just in case.
>
> Well last week, after a hot highway drive, i noticed on the 2nd turn of the key, the turn-over of the engine was slow and weak, despite the battery
> showing good voltage; but fortunately battery boost got the job done.
> This is when i checked battery connections, cables, and starter cable as well… no issues.
> The next day (on cold engine), it still required battery boost to start, but i was confident enough to take this little trip to the beach,
> with my tools of course. Well last night even battery boost couldn’t give us more than just a click… after 2 turns of the key (sometimes 3).
> So the solenoid is getting power (enough power?)… , but my questions are:
>
> Is it more likely to be the ignition switch or the ignition key switch that is causing the need for 2 turns of the key?
> Seems the ignition key switch is a bit wobbly, but when inspecting the ignition switch on the steering column, nothing looks loose.
> Does the click of the solenoid suggest that the ignition switch(es) are doing their job, delivering all the power they can?
> or could this 2-turn issue suggest that there’s also extreme resistance going on, and perhaps its the switches that are the fault,
> not delivering enough power? If the ignition key switch might be failing, can the “reach” of the ignition switch be adjusted, so the metal arm raises higher, for better connection? All i need is to get the coach home, and then i’ll install a new $15 ignition switch as a matter of troubleshooting if needed. (BTW: i know i bypassed the neutral safety switch years ago, and all its wiring looks fine )
>
> I remember there’s a way to over-ride the ignition switch (and the ignition key switch at the same time? and hot-wire the coach,
> but i don’t remember the steps involved. Would this be the next thing to try?
>
> I also recall that its possible to put a screwdriver to the starter solenoid, but would like to make this the last resort test if possible.
> (as well as swapping the starter and solenoid, roadside! i’ve never been able to do it without doing an oil change at the same time,
> with that filter in the way, and i don’t have all those supplies with me! but hey, whatever it takes to avoid a 40 mile tow home...
> BTW: The voltmeter shows a 1/2 volt drop at the battery, when i tested it yesterday;
> both without battery boost (when it only gave a click), and with battery boost, when it actually started up; and with a 1/2 volt drop, believe this shows normal battery?
>
> OK, i’m on the digest version of the forum, so due to the time sensitive nature (cops are giving me to 1pm before talking about towing),
> so if you could email me directly with any tips, i’ll be quite obliged
> and many thanks!
> Greg Weber
> ’78 Eleganza II and ’76 Birchhaven custom cut-down 21’ footer
> (considering selling it, and maybe that’s why its acting up!)
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
 
Can't see what email address to email.
If you tried turning key in neutral.
Get a 3/8 or 10mm if someone changed them and remove passenger wheel liner.

Make sure it stays in park with someone holding the brake. Have someone inside
And have them start it, and someone else reach over the tire and you will see the starter solenoid and carefully touch the inner small lug to the
outer big lug(where battery connects) It should crank. If not, it is time to swap starter or you have bad battery/cables.

Get somewhere safe and then figure out ignition switch or neutral safety switch problems.
--
Jon Roche
75 palm beach
St. Cloud, MN
http://lqqkatjon.blogspot.com/
 
Low battery. Start your generator, and jumper your isolator. Try to start
the coach. If still no start, you have other problems besides a low
battery. If you don't know to do any of these steps, call for roadside
assistance.
Jim Hupy
Salem, Or

On Fri, Jul 12, 2019, 12:43 PM David H. Jarvis via Gmclist <

> Neutral safety switch?
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>
 
hey Jon,
Thanks for mentioning to “reach over the tire” to get to the solenoid connections. i couldn’t see it from this angle without jacking it up, but once i raised it about 6”, it was easy to reach in and get it to start with a screwdriver,… and then we drove it on home! (Manipulating the screwdriver from the bottom definitely looked more difficult, so i was saving this trick for the last resort..., once i ran out of options)
Also, coming in from this tire angle, being able to reach the terminals easier, it looks like i’d also be able to swap the starter without having to do an oil/filter change, ha ha!

I”m heading down to Autozone to get an ignitions switch. And even if this solves the problem, it might be time to swap the starter anyway,, BECAUSE: the smaller wire going to the solenoid: when i try to tighten it for a better connection, it just turns the whole thing… probably broken off inside… cheap… (Duralast). So... i might have had 2 competing problems all along, but now i’m at my home garage, so let’s see what i can do.

> You likely need a new battery. That is probably you had to use the boost in the past.

Hey Emery, Because this problem came on rather quickly, i wasn’t really suspecting the battery, since batteries for me seem to go bad over a longer period of time (unless it gets fully discharged of course). But looking closer at the battery today, i can see that one of the cells is very low on water. So i’ll put in some distilled and give it a good charge, and keep my eye on that as well, thanks!

> Having to turn the key twice is indicative of a failing ignition switch.

Let’s hope this is the worst of it :)
Thanks again to all who offered advice, cheers!
Greg
 
Greg,
You can replace just the solenoid and not the whole starter assembly.
https://www.napaonline.com/en/p/ECHST124?searchCategory=c11.s4&searchIndex=Universal

On Fri, Jul 12, 2019 at 5:34 PM Ek Lektro via Gmclist <

> hey Jon,
> Thanks for mentioning to “reach over the tire” to get to the solenoid
> connections. i couldn’t see it from this angle without jacking it up, but
> once i raised it about 6”, it was easy to reach in and get it to start with
> a screwdriver,… and then we drove it on home! (Manipulating the
> screwdriver from the bottom definitely looked more difficult, so i was
> saving this trick for the last resort..., once i ran out of options)
> Also, coming in from this tire angle, being able to reach the terminals
> easier, it looks like i’d also be able to swap the starter without having
> to do an oil/filter change, ha ha!
>
> I”m heading down to Autozone to get an ignitions switch. And even if this
> solves the problem, it might be time to swap the starter anyway,, BECAUSE:
> the smaller wire going to the solenoid: when i try to tighten it for a
> better connection, it just turns the whole thing… probably broken off
> inside… cheap… (Duralast). So... i might have had 2 competing problems
> all along, but now i’m at my home garage, so let’s see what i can do.
>
> > You likely need a new battery. That is probably you had to use the
> boost in the past.
>
> Hey Emery, Because this problem came on rather quickly, i wasn’t really
> suspecting the battery, since batteries for me seem to go bad over a longer
> period of time (unless it gets fully discharged of course). But looking
> closer at the battery today, i can see that one of the cells is very low on
> water. So i’ll put in some distilled and give it a good charge, and keep
> my eye on that as well, thanks!
>
> > Having to turn the key twice is indicative of a failing ignition switch.
>
> Let’s hope this is the worst of it :)
> Thanks again to all who offered advice, cheers!
> Greg
>
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>

--
Bruce Hart
1976 Palm Beach
Milliken, Co
GMC=Got More Class
 
Yes, you can change the solenoid, but, the current supply has a contact
disc made of a light weight material with a copper plating on the contact
surface.
Original G.M. solenoids have a solid copper disc that is reversible
to expose a smooth contact surface once again. They are far superior to
presently available ones. The rebuilder that I use here in Salem for
starters and Alternators will only use genuine Delco parts for rebuilding.
His stuff isn't cheap, but it lasts, and he stands behind it.
Jim Hupy

On Fri, Jul 12, 2019, 4:45 PM Bruce Hart via Gmclist <

> Greg,
> You can replace just the solenoid and not the whole starter assembly.
>
> https://www.napaonline.com/en/p/ECHST124?searchCategory=c11.s4&searchIndex=Universal
>
> On Fri, Jul 12, 2019 at 5:34 PM Ek Lektro via Gmclist <

>
> > hey Jon,
> > Thanks for mentioning to “reach over the tire” to get to the solenoid
> > connections. i couldn’t see it from this angle without jacking it up,
> but
> > once i raised it about 6”, it was easy to reach in and get it to start
> with
> > a screwdriver,… and then we drove it on home! (Manipulating the
> > screwdriver from the bottom definitely looked more difficult, so i was
> > saving this trick for the last resort..., once i ran out of options)
> > Also, coming in from this tire angle, being able to reach the terminals
> > easier, it looks like i’d also be able to swap the starter without having
> > to do an oil/filter change, ha ha!
> >
> > I”m heading down to Autozone to get an ignitions switch. And even if
> this
> > solves the problem, it might be time to swap the starter anyway,,
> BECAUSE:
> > the smaller wire going to the solenoid: when i try to tighten it for a
> > better connection, it just turns the whole thing… probably broken off
> > inside… cheap… (Duralast). So... i might have had 2 competing problems
> > all along, but now i’m at my home garage, so let’s see what i can do.
> >
> > > You likely need a new battery. That is probably you had to use the
> > boost in the past.
> >
> > Hey Emery, Because this problem came on rather quickly, i wasn’t really
> > suspecting the battery, since batteries for me seem to go bad over a
> longer
> > period of time (unless it gets fully discharged of course). But looking
> > closer at the battery today, i can see that one of the cells is very low
> on
> > water. So i’ll put in some distilled and give it a good charge, and keep
> > my eye on that as well, thanks!
> >
> > > Having to turn the key twice is indicative of a failing ignition
> switch.
> >
> > Let’s hope this is the worst of it :)
> > Thanks again to all who offered advice, cheers!
> > Greg
> >
> >
> > _______________________________________________
> > GMCnet mailing list
> > Unsubscribe or Change List Options:
> > http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
> >
>
>
> --
> Bruce Hart
> 1976 Palm Beach
> Milliken, Co
> GMC=Got More Class
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>
 
Greg,

Glad you made it home.

The fact that you made it start with a screwdriver without incinerating the tool means that the starter is not likely your problem.
Lets be clear here....
Did you cross the small terminal on the solenoid with the large terminal on there?
--- If you did and it cranked. then the starter is not your issue. (today)
--- If you crossed the two big terminals (and the tool got hot) then, yes, the solenoid is the issue. In this case, the starter needs to come out.
The solenoid used on out 10MT starter is the same one used be all of GM from the time the Arc grounded until recently (not quite last week). They are
in expensive and easy to change out.

Matt

--
Matt & Mary Colie - '73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan
OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Twixt A2 and Detroit
 
Sir: Ek Lektro sounds like an electronics super hero with a cape.. so this should be simple.... a double tumbler turn is not right. Try raising
the tilt wheel to make the rod pull further. Next remove the lower dash cover and try loosening the 2 screws that hold the ignition switch vertically
to the column under the dash and slide the switch down toward the floor bout 1/4" or so and tighten the 2 screws back down. You can also try holding
the key in the start position as you move the tranny leaver thru the gears from full park to low and see if it turns over anywhere. If you are still
experiencing problems chances are you have an internal problem. The plastic gear or the rack gear is broke or the housing is busted or the tumbler is
broke. If you have to you can remove the 2 screws that hold the ignition switch and raise it up and off the control rod and insert a small
screwdriver or strong piece of wire like coat hanger in hole in ignition switch where control rod was and operate ignition switch manually by hand.
If you find you need parts send me a pm or email or message or call me. Contact info is on the Black list and I can send you parts.
http://www.gmcmhphotos.com/photos/s-10-steering-wheel-caddy-conversion/p47937-dsc00284.html
http://www.gmcmhphotos.com/photos/s-10-steering-wheel-caddy-conversion/p48874-ignition-switch.html

> Hey GMC friends,
> We're temporarily stranded, but fortunately with some tools and parts onboard, but a bit puzzled here:
> The RV won't start, despite a new starter installed a year ago, and a battery reading 12.6 volts,
> plus good cables and connections from battery to post to starter, etc.
>
> Last year, before replacing the starter, it always took 2 turns of the key before the RV would turn over at all.
> I thought that maybe it was an old failing solenoid needing more time to engage, but after changing out the starter
> and solenoid, this "2 turns" problem remained. but it ALWAYS started on the 2nd key turn, so it was put on my "fix later" list,
> and, i carried around my rebuilt starter as a spare just in case.
>
> Well last week, after a hot highway drive, i noticed on the 2nd turn of the key, the turn-over of the engine was slow and weak, despite the
> battery
> showing good voltage; but fortunately battery boost got the job done.
> This is when i checked battery connections, cables, and starter cable as well... no issues.
> The next day (on cold engine), it still required battery boost to start, but i was confident enough to take this little trip to the beach,
> with my tools of course. Well last night even battery boost couldn't give us more than just a click... after 2 turns of the key (sometimes 3).
> So the solenoid is getting power (enough power?)... , but my questions are:
>
> Is it more likely to be the ignition switch or the ignition key switch that is causing the need for 2 turns of the key?
> Seems the ignition key switch is a bit wobbly, but when inspecting the ignition switch on the steering column, nothing looks loose.
> Does the click of the solenoid suggest that the ignition switch(es) are doing their job, delivering all the power they can?
> or could this 2-turn issue suggest that there's also extreme resistance going on, and perhaps its the switches that are the fault,
> not delivering enough power? If the ignition key switch might be failing, can the "reach" of the ignition switch be adjusted, so the metal arm
> raises higher, for better connection? All i need is to get the coach home, and then i'll install a new $15 ignition switch as a matter of
> troubleshooting if needed. (BTW: i know i bypassed the neutral safety switch years ago, and all its wiring looks fine )
>
> I remember there's a way to over-ride the ignition switch (and the ignition key switch at the same time? and hot-wire the coach,
> but i don't remember the steps involved. Would this be the next thing to try?
>
> I also recall that its possible to put a screwdriver to the starter solenoid, but would like to make this the last resort test if possible.
> (as well as swapping the starter and solenoid, roadside! i've never been able to do it without doing an oil change at the same time,
> with that filter in the way, and i don't have all those supplies with me! but hey, whatever it takes to avoid a 40 mile tow home...
> BTW: The voltmeter shows a 1/2 volt drop at the battery, when i tested it yesterday;
> both without battery boost (when it only gave a click), and with battery boost, when it actually started up; and with a 1/2 volt drop, believe
> this shows normal battery?
>
> OK, i'm on the digest version of the forum, so due to the time sensitive nature (cops are giving me to 1pm before talking about towing),
> so if you could email me directly with any tips, i'll be quite obliged
> and many thanks!
> Greg Weber
> '78 Eleganza II and '76 Birchhaven custom cut-down 21' footer
> (considering selling it, and maybe that's why its acting up!)
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org

--
C. Boyd
76 Crestmont
East Tennessee
 
I also suffered from the 2 twists and it starts with some hesitation so this is what I did:

The starter was dying, I guess you can only hit it so many times with a hammer...
So I put in a new starter.

Then to fix the key...
I ran 12 volts to a momentary push button, fused of course.
I disconnected the neutral safety switch.
Determined which lead went to the starter solenoid.
Connected the momentary switch to that lead.

Now, I turn the key on, and push the button.
Cranks immediately with no hesitation.

I know, technically, you could engage the starter while running, but I am the only one that drives it and the button is flush with the dash so you
really have to push it to engage it.
And yes, I can crank it without the key, but it will not start.

Someday I will rewire it, but for now, it works great.

--
1973 GMC 26' Glacier - Unknown Mileage - Has a new switch pitch transmission with Powerdrive
 
The ignition key absolutely has NO ELECTRICAL connection to anything. The
operating rod that moves the actual ignition switch located inside the
coach near the floor on the base of the steering column, is moved up and
down the column by a couple of VERY CRUDE spur gears and some Mickey mouse
linkages that work poorly when new, and worse as they age and get tinkered
with by people. You can check the rod function by turning the ignition key
and observation of the rod at the bottom of the column. If it works, my
advice would be to leave it alone.
Jim Hupy
Salem, Or

On Tue, Jul 16, 2019, 1:13 PM Michael via Gmclist
wrote:

> I also suffered from the 2 twists and it starts with some hesitation so
> this is what I did:
>
> The starter was dying, I guess you can only hit it so many times with a
> hammer...
> So I put in a new starter.
>
> Then to fix the key...
> I ran 12 volts to a momentary push button, fused of course.
> I disconnected the neutral safety switch.
> Determined which lead went to the starter solenoid.
> Connected the momentary switch to that lead.
>
> Now, I turn the key on, and push the button.
> Cranks immediately with no hesitation.
>
> I know, technically, you could engage the starter while running, but I am
> the only one that drives it and the button is flush with the dash so you
> really have to push it to engage it.
> And yes, I can crank it without the key, but it will not start.
>
> Someday I will rewire it, but for now, it works great.
>
> --
> 1973 GMC 26' Glacier - Unknown Mileage - Has a new switch pitch
> transmission with Powerdrive
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>
 
Split radiator shroud
Dual alternator belts pulley
Pertroix on Onan
Macerator

--
Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
 
Ken,

Can you tell us more about the dual alternator belt pulley and why it is a top upgrade?

-Dave
1978 Transmode near Pittsburgh
 
> Split radiator shroud
> Dual alternator belts pulley
> Pertroix on Onan
> Macerator

> Ken,
>
> Can you tell us more about the dual alternator belt pulley and why it is a top upgrade?
>
> -Dave
> 1978 Transmode near Pittsburgh

Dave,
Ken slipped this down from the "Best Update" thread, I'm going to take you both back there.
Matt
--
Matt & Mary Colie - '73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan
OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Twixt A2 and Detroit
 
Thanks Matt. I wondered why I could not see my posting over there but did see your response.

My bad, Thanks for fixing it.
--
Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
 
Iiiiiiiiiiii

On Tue, Jul 16, 2019 at 9:19 PM Ken Burton via Gmclist <

> Thanks Matt. I wondered why I could not see my posting over there but did
> see your response.
>
> My bad, Thanks for fixing it.
> --
> Ken Burton - N9KB
> 76 Palm Beach
> Hebron, Indiana
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>
--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://bdub.net/gmcmotorhome.info/
Alternator Protection Cable
http://bdub.net/gmcmotorhome.info/APC.html