Sounds like somebody messed with that Quadra jet big time. I might be
tempted to go back to ground zero, find the correct carb, and swap them
just to rule out what you suspect might be wrong. But, that is just me. You
can tamper with what you have, but....
Jim Hupy
> Ken,
>
> It sounds like it is a little slow on the transition to power enrichment.
> You might try one step stronger on the spring under the power piston.
>
> Gary Kosier
> 77PB w/500Cad
> Newark, Ohio
>
> --------------------------------------------------
> From: "Ken Henderson"
> Sent: Sunday, August 06, 2017 9:31 PM
> To: "GMC Mail List"
> Subject: Re: [GMCnet] Spitting, Stumbling, Dying 403
>
> We spent a little more time on the stumbling 403 today. We'd already
>> checked all the suggestions you've offered so far. Most of the items were
>> discounted on the basis of the 19 in Hg idle vacuum and the very smooth
>> running when warm.
>>
>> Today we pulled the hatch cover so one of us could watch the carb
>> continuously. Before cranking up, John checked the spark plugs and found
>> that the mixture is too lean and the timing slightly too advanced (for the
>> mixture they're seeing). WIth many years of racing engine building, he
>> reads plugs like I read a newspaper. He reset the choke a little richer
>> than normal as a partial temporary compensation.
>>
>> Cold, the engine ran much better, with little stumbling and dying -- not
>> totally cured, but definitely better. When the engine got warm, I began
>> to
>> drive more aggressively and then found that I could kill the engine with a
>> throttle burst. Watching the secondary air doors we saw that they were
>> not
>> opening. Further investigation showed that the secondary butterflies
>> weren't even opening!
>>
>> A little tutorial may be in order here for some: The Quadrajet's
>> secondaries are operated by the throttle via a "slack link" between the
>> primaries and the secondaries. That is, the primaries can get almost all
>> the way open before there's any action on the secondaries. When the
>> secondaries are called for, it's through a spring, which can give without
>> moving the secondary butterfiles. And there are two mechanisms which may
>> lock those butterflies: 1. The secondary butterflies shaft extends out
>> of
>> the right rear of the carb body. There's a pin through that protruding
>> shaft. The choke, when closed, positions a stop at the end of that pin so
>> the butterflies cannot open. That's what I call the "Cold Choke Secondary
>> Stop". 2. When the engine vacuum is high (I don't really know HOW high),
>> the vacuum control at the right front of the carburetor can also interpose
>> a block on secondary butterfly movement. When the vacuum drops enough
>> that
>> lock is opened, allowing secondary operation.
>>
>> Examining the "Cold Choke Secondary Stop" device, we found that it's very
>> loose and was not coming "Off" when the choke was fully open. So we
>> blocked it off with a small screwdriver. The secondaries then began to
>> open normally, accompanied by the typical Quadrajet "power moan, or roar".
>> WIth that solved, there's still a slight hesitation just before the
>> secondaries come in, but not bad. The interlock is temporarily
>> safety-wired OFF. It will have to be repaired or removed.
>>
>> Tomorrow we'll take a look inside the Quadrajet. We'll check with the
>> carb
>> rebuilder first, but it's almost certain that he left the same main jets
>> in
>> it, and probably won't remember what they were. The PO, a very
>> conservative driver (warned the current owner that GMC's weren't meant to
>> be driven over 55 mph -- which was true back in Jimmy Carter days,
>> remember?). Given that fact, it's entirely possible that he installed
>> jets
>> leaner than the OEM 67's. If not, we'll probably install 68's or 69's to
>> richen the mixture a little, as the plugs (and the hesitation) indicate it
>> needs.
>>
>> The replaced engine died with #7&8 rod bearings beaten out. Recent
>> teardown of that engine showed that #1&2 were also going. Does that
>> indicate that the lean mixture was causing unnoticed pre-ignition??? We'll
>> never know, but it's certainly a possibility.
>>
>> I'll let Y'All know what we find inside the carb.
>>
>> Ken H.
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