Rear control arm material

hal stclair

New member
Mar 26, 2013
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Does anyone know what our rear control arms are made of? Cast steel? Nodular Iron?
Thanks, Hal
--
1977 Royale 101348,

1977 Royale 101586, Diesel powered,

1975 Eleganza II, 101230,

1974 Eagle Bus 45',w/slideout,

Rio Rancho, NM
 
Hal, I believe that they are a forging or "impact extrusion". The material
I believe is high tensile steel. Not a casting. The material is elastic by
nature, and requires an enormous amount of hydraulic pressure to effect any
bending. Good stuff at any rate.
Jim Hupy
Salem, Oregon

On Wed, Apr 8, 2020, 12:57 PM Hal StClair via Gmclist <

> Does anyone know what our rear control arms are made of? Cast steel?
> Nodular Iron?
> Thanks, Hal
> --
> 1977 Royale 101348,
>
> 1977 Royale 101586, Diesel powered,
>
> 1975 Eleganza II, 101230,
>
> 1974 Eagle Bus 45',w/slideout,
>
> Rio Rancho, NM
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>
 
It is cast steel

Sully
Bellevue wa

On Wed, Apr 8, 2020 at 1:56 PM James Hupy via Gmclist <

> Hal, I believe that they are a forging or "impact extrusion". The material
> I believe is high tensile steel. Not a casting. The material is elastic by
> nature, and requires an enormous amount of hydraulic pressure to effect any
> bending. Good stuff at any rate.
> Jim Hupy
> Salem, Oregon
>
> On Wed, Apr 8, 2020, 12:57 PM Hal StClair via Gmclist <

>
> > Does anyone know what our rear control arms are made of? Cast steel?
> > Nodular Iron?
> > Thanks, Hal
> > --
> > 1977 Royale 101348,
> >
> > 1977 Royale 101586, Diesel powered,
> >
> > 1975 Eleganza II, 101230,
> >
> > 1974 Eagle Bus 45',w/slideout,
> >
> > Rio Rancho, NM
> >
> > _______________________________________________
> > GMCnet mailing list
> > Unsubscribe or Change List Options:
> > http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
> >
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>
 
Built by GM Central Forging, so guessing forged. There was a magazine add for Central Forging and used a pic of GMC rear suspension.
--
John Lebetski
Woodstock, IL
77 Eleganza II
 
Ahh. Must be forged steel. I remember they are not iron.

Sully
Bellevue wa

On Wed, Apr 8, 2020 at 3:17 PM John R. Lebetski via Gmclist <

> Built by GM Central Forging, so guessing forged. There was a magazine add
> for Central Forging and used a pic of GMC rear suspension.
> --
> John Lebetski
> Woodstock, IL
> 77 Eleganza II
>
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>
 
> Hal,
> They're nodular iron aka ductile cast iron.
> https://www.sciencedirect.com/topics/engineering/nodular-iron
>
> From Bill Bryant's article
> http://www.bdub.net/publications/GMC_Motorhome_-_The_Story_of_a_Classic.pdf
>
> Second page, first column, halfway down:
> "The first chassis built to demonstrate the unique vehicle design was assembled with the now familiar tandem-rear wheel assembly incorporating
> leading-trailing cast nodular iron arms at the rear, supported with a hydro-air spring from the Saginaw Division of GM."
>
> Richard

Richard,

That is a great link. I remember a piece in my "Metallurgy of Iron" class (called Rust by us students) was the professor making the point that
nodular iron is often referred to as noodle iron because it can survive being cold bent when little other cast iron can.

Matt
--
Matt & Mary Colie - '73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan
OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Twixt A2 and Detroit
 
Thank you, that's what I needed but didn't really want to hear.
Hal

> Hal,
> They're nodular iron aka ductile cast iron.
> https://www.sciencedirect.com/topics/engineering/nodular-iron
>
> From Bill Bryant's article
> http://www.bdub.net/publications/GMC_Motorhome_-_The_Story_of_a_Classic.pdf
>
> Second page, first column, halfway down:
> "The first chassis built to demonstrate the unique vehicle design was assembled with the now familiar tandem-rear wheel assembly incorporating
> leading-trailing cast nodular iron arms at the rear, supported with a hydro-air spring from the Saginaw Division of GM."
>
> Richard

--
1977 Royale 101348,

1977 Royale 101586, Diesel powered,

1975 Eleganza II, 101230,

1974 Eagle Bus 45',w/slideout,

Rio Rancho, NM
 
Bill's article mentioning "cast nodular iron" and Saginaw hydro-pneumatic spring is in reference to to first prototype coach. As we know that spring
type was abandoned for Firestone equipment isolators (air springs). So perhaps that was not the final version of the production arms??!
--
John Lebetski
Woodstock, IL
77 Eleganza II
 
Hal, are you going to modify the rear suspension to hold up a rear engine?

--johnny
--
Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons.
Braselton, Ga.
I forgive them all, save those who hurt the dogs. They must answer to me in hell
 
I noted that it mentioned being on the prototype and wondered the same thing (hoped it was different) and I've contacted Wes Caughlin thinking he
would know. He thought it was a forging but wasn't sure and replied he'd have to contact his supplier or find the stock drawings. I'm still waiting.
And yes Johnny the rear seems to be a better way to drive the coach than the front and all the drawbacks involved. Modding the arm would have been the
simple way to accommodate the changes but it seems that probably won't be in the cards.
And Richard, I hate to talk about the project until I get a little further along. Lots and lots of interesting challenges involved.
Hal

> Bill's article mentioning "cast nodular iron" and Saginaw hydro-pneumatic spring is in reference to to first prototype coach. As we know that
> spring type was abandoned for Firestone equipment isolators (air springs). So perhaps that was not the final version of the production arms??!

--
1977 Royale 101348,

1977 Royale 101586, Diesel powered,

1975 Eleganza II, 101230,

1974 Eagle Bus 45',w/slideout,

Rio Rancho, NM
 
When I was learning about suspensions, strengths of various materials,
castings vs forgings, etc. At GM training service schools in the late 70's
and early 80's, GM had already had a fair number of lawsuits centered
around suspension system material failures.
Long story, but results from those lawsuits altered GM's thinking
about testing strengths of materials used, etc. Even after researching
metallurgy and construction methods, they embarked on a stepped up program
of actual vehicle crash testing and evaluation. They changed spindles, etc.
from castings to forgings, and impact extruding control arms instead of
just fabricating them from standard steel shapes.
Those steel stamped control arms on our GMCs are crude looking, but
they are very strong, without breaking the bank in production costs.
It costs a whole bunch to forge those bogie arms. But they are
several times stronger than anything else. They are strong for a very long
time, and do not embrittle and stress crack like castings are prone to do.
But, you cannot re-heat them for straightening them.
GM says, if they are bent from collision or other damage, they need to
be replaced, not repaired. (Corporate butt covering, 101)
Just telling you what GM taught me.
I will tell you this. It takes all the grunt my 10 ton porta-power has
to bend one cold. And precision application of a 5# machinist hammer helps
a good deal.
But, I would never, never subject those bogies to welding heat.
Jim Hupy
Salem, Oregon

On Fri, Apr 10, 2020, 8:20 AM Hal StClair via Gmclist <

> I noted that it mentioned being on the prototype and wondered the same
> thing (hoped it was different) and I've contacted Wes Caughlin thinking he
> would know. He thought it was a forging but wasn't sure and replied he'd
> have to contact his supplier or find the stock drawings. I'm still waiting.
> And yes Johnny the rear seems to be a better way to drive the coach than
> the front and all the drawbacks involved. Modding the arm would have been
> the
> simple way to accommodate the changes but it seems that probably won't be
> in the cards.
> And Richard, I hate to talk about the project until I get a little further
> along. Lots and lots of interesting challenges involved.
> Hal
>

> > Bill's article mentioning "cast nodular iron" and Saginaw
> hydro-pneumatic spring is in reference to to first prototype coach. As we
> know that
> > spring type was abandoned for Firestone equipment isolators (air
> springs). So perhaps that was not the final version of the production
> arms??!
>
>
> --
> 1977 Royale 101348,
>
> 1977 Royale 101586, Diesel powered,
>
> 1975 Eleganza II, 101230,
>
> 1974 Eagle Bus 45',w/slideout,
>
> Rio Rancho, NM
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>
 
Hal, I think 'interesting challenges' is the understatement of the week. :)
I look forward to how this might be done. Looks like some of the floor in back would be raised for the new motor, which should give room for a drive
axle to the rear wheels. Maybe set it up like the old 'torque tube' designs where the whole power train tilts a bit on the front mount and the
transmission-driveshaft-differential are rigid and supported by the axle. Anyway, pictures when you have a design and a start?

--johnny

--
Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons.
Braselton, Ga.
I forgive them all, save those who hurt the dogs. They must answer to me in hell
 
> Hal,
> You're killing me buddy! I wonder if your hating to talk about your upcoming project is greater than my hating not knowing! :)
>
> I just reviewed Bill Bryant's GMC Historical photos from his DVDs and spoke with him about the bogey arms. The photos of the hydro-pneumatic
> prototype suspension on the "pie wagon" test vehicle show a much different rear suspension configuration. The leading control arm looks to be steel
> plates in a wishbone configuration.
>
> Bill said the production bogey control arms are all cast nodular iron with the only differences being the increased spindle diameter and bushings
> that came about due to an early recall.
>
> Richard

Thank you Richard, that makes sense.
I was hoping to maintain as much of the rear suspension configuration as possible but the original spindle boss is too small for the new proposed
design. I'd have liked to modify the arm but your information puts a pin in that idea. Back to the drawing board I guess.
Hal
--
1977 Royale 101348,

1977 Royale 101586, Diesel powered,

1975 Eleganza II, 101230,

1974 Eagle Bus 45',w/slideout,

Rio Rancho, NM
 
> Hal, I think 'interesting challenges' is the understatement of the week. :)
> I look forward to how this might be done. Looks like some of the floor in back would be raised for the new motor, which should give room for a
> drive axle to the rear wheels. Maybe set it up like the old 'torque tube' designs where the whole power train tilts a bit on the front mount and
> the transmission-driveshaft-differential are rigid and supported by the axle. Anyway, pictures when you have a design and a start?
>
> --johnny

Johnny, how about a 9.75" Ford IRS pumpkin flipped, coupled with a short drive shaft. The bed would be raised slightly but should be fine.
FWD was seriously considered but the 15' drive shaft along with tankage and weight considerations with 800 lb ft motor, rear drive seems to offer the
best compromise. Still in the very early stages here-may never come to completion. If people thought me nuts before, here's a little more ammunition.
Hal
--
1977 Royale 101348,

1977 Royale 101586, Diesel powered,

1975 Eleganza II, 101230,

1974 Eagle Bus 45',w/slideout,

Rio Rancho, NM
 
Fab a replacement?

--johnny

--
Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons.
Braselton, Ga.
I forgive them all, save those who hurt the dogs. They must answer to me in hell
 
> Fab a replacement?
>
> --johnny

Yea. 2 1/2" x .50 D.O.M. tube for the spindle should be the start.
Hal
--
1977 Royale 101348,

1977 Royale 101586, Diesel powered,

1975 Eleganza II, 101230,

1974 Eagle Bus 45',w/slideout,

Rio Rancho, NM
 
Hal,
I’ve been thinking hard for some time about how to make a rear drive TZE. The rear suspension arms appear to be the biggest obstacle.

Rear diffs are an easier obstacle to overcome. Have you seen the 9” pass-thru Diffs produced by Differential Engineering? They make an IRS version that might be interesting for driving all 4 rear wheels.

https://images.app.goo.gl/aL6osQQHZeQDwB829

https://images.app.goo.gl/jjitTwd82T1BawQs5

www.differentialengineering.com

Les Burt
Montreal
'75 Eleganza 26'

>

>> Fab a replacement?
>>
>> --johnny
>
> Yea. 2 1/2" x .50 D.O.M. tube for the spindle should be the start.
> Hal
> --
> 1977 Royale 101348,
>
> 1977 Royale 101586, Diesel powered,
>
> 1975 Eleganza II, 101230,
>
> 1974 Eagle Bus 45',w/slideout,
>
> Rio Rancho, NM
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
 
You should be working on an electric drive for the rear wheels. They make electric hubs strong enough to power the GMC. Combine that with batteries and a small diesel generator to fit in the engine compartment and it should work.

Emery Stora

>
> Hal,
> I’ve been thinking hard for some time about how to make a rear drive TZE. The rear suspension arms appear to be the biggest obstacle.
>
> Rear diffs are an easier obstacle to overcome. Have you seen the 9” pass-thru Diffs produced by Differential Engineering? They make an IRS version that might be interesting for driving all 4 rear wheels.
>
> https://images.app.goo.gl/aL6osQQHZeQDwB829
>
> https://images.app.goo.gl/jjitTwd82T1BawQs5
>
> www.differentialengineering.com
>
>
> Les Burt
> Montreal
> '75 Eleganza 26'
>
>

>>

>>> Fab a replacement?
>>>
>>> --johnny
>>
>> Yea. 2 1/2" x .50 D.O.M. tube for the spindle should be the start.
>> Hal
>> --
>> 1977 Royale 101348,
>>
>> 1977 Royale 101586, Diesel powered,
>>
>> 1975 Eleganza II, 101230,
>>
>> 1974 Eagle Bus 45',w/slideout,
>>
>> Rio Rancho, NM
>>
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
 
> Hal,
> I've been thinking hard for some time about how to make a rear drive TZE. The rear suspension arms appear to be the biggest obstacle.
>
> Rear diffs are an easier obstacle to overcome. Have you seen the 9" pass-thru Diffs produced by Differential Engineering? They make an IRS
> version that might be interesting for driving all 4 rear wheels.
>
> https://images.app.goo.gl/aL6osQQHZeQDwB829
>
> https://images.app.goo.gl/jjitTwd82T1BawQs5
>
> www.differentialengineering.com
>
>
> Interesting, wish they had a little more information on their site.
> I have a 9.75 Ford IRS pumpkin (nice low mile limited slip unit). I'd have to flip it but it is quite a chunk, a little over 12" tall which gets
> the ground clearance a little tight unless it moves up into the cabin. With new 7" frame rails, 1" floor that means about 5" under the chunk-might
> be too close.
> Fun exercise though.
> Hal
>
>
>
> Les Burt
> Montreal
> '75 Eleganza 26'
>
>

> >

> >> Fab a replacement?
> >>
> >> --johnny
> >
> > Yea. 2 1/2" x .50 D.O.M. tube for the spindle should be the start.
> > Hal
> > --
> > 1977 Royale 101348,
> >
> > 1977 Royale 101586, Diesel powered,
> >
> > 1975 Eleganza II, 101230,
> >
> > 1974 Eagle Bus 45',w/slideout,
> >
> > Rio Rancho, NM
> >
> > _______________________________________________
> > GMCnet mailing list
> > Unsubscribe or Change List Options:
> > http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org

--
1977 Royale 101348,

1977 Royale 101586, Diesel powered,

1975 Eleganza II, 101230,

1974 Eagle Bus 45',w/slideout,

Rio Rancho, NM
 
When we toured Childress Racing, they had a room full of racks of Ford differentials. Rich said they would all go away in the next generation Cup
cars, you could likely get one for cheap. We're all full of ideas for you to implement :)

--johnny
--
Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons.
Braselton, Ga.
I forgive them all, save those who hurt the dogs. They must answer to me in hell