Kerry,
Most solenoids have their coils wrapped on a plastic bobbin. The metal plunger slides through the center hole of bobbin to move the contacts. I've
needed to repair a couple over the years and found the metal plunger was sticking in the bobbin tube. They were easily fixed by grinding down the
diameter of the metal plunger.
I have had to do this twice on my Kubota BX1500 diesel tractor. It has a solenoid that pulls in momentarily to shut off the engine fuel. It would
randomly not start, then I noticed I did not hear the "Click" of that solenoid DE-energising. I opened the hood and could see it was still in the
Shut-OFF position. A well placed screwdriver pulled out the plunger. After a few more times, a call to the Kubota Dealer found the replacement price
was $275.00. So I pulled it apart and ground down the plunger diameter a bit. I've done it twice since, so the plastic bobbin must be shrinking. The
coil and bobbin show no signs of ever being hot.
I can imagine though years of engine heat and the plastic off-gassing can make the plastic bobbin shrink. The plunger may stick before it makes
contact, or it may stick in the ON position. You may want to install a large master OFF switch on the batteries to be prepared for the next time the
solenoid goes bad.
Your starter likely went bad from the continuous cranking incident.
--
Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
Hubler 1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Most solenoids have their coils wrapped on a plastic bobbin. The metal plunger slides through the center hole of bobbin to move the contacts. I've
needed to repair a couple over the years and found the metal plunger was sticking in the bobbin tube. They were easily fixed by grinding down the
diameter of the metal plunger.
I have had to do this twice on my Kubota BX1500 diesel tractor. It has a solenoid that pulls in momentarily to shut off the engine fuel. It would
randomly not start, then I noticed I did not hear the "Click" of that solenoid DE-energising. I opened the hood and could see it was still in the
Shut-OFF position. A well placed screwdriver pulled out the plunger. After a few more times, a call to the Kubota Dealer found the replacement price
was $275.00. So I pulled it apart and ground down the plunger diameter a bit. I've done it twice since, so the plastic bobbin must be shrinking. The
coil and bobbin show no signs of ever being hot.
I can imagine though years of engine heat and the plastic off-gassing can make the plastic bobbin shrink. The plunger may stick before it makes
contact, or it may stick in the ON position. You may want to install a large master OFF switch on the batteries to be prepared for the next time the
solenoid goes bad.
Your starter likely went bad from the continuous cranking incident.
--
Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
Hubler 1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that