Lock-up Torque Converter Clarification

mypentium

New member
Nov 6, 1998
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I am not sure of the exact percentage of torque converter slip Clark, and I'm quite
sure it does vary somewhat with acceleration, etc. As far as your question is
concerned, I do not yet have chapter and verse on this until I raid the library
again, but FWIW, the following is my understanding of transmission gearing.

The transmission ratio is taken from the torque converter input to the transmission
output shaft (thus including the torque converter). Gear ratios vary from about 2.50
to1 for first gear to 1.00 to 1 for third gear. In the example you gave with the
engine at 2400 rpm in third gear on the highway, there would be 600 rpm of slip in
the torque converter, as you stated. In order to provide the designed 1.00 to 1
transmission ratio, the transmission gears actually have a .75 to 1 ratio step up
compensate for torque converter slippage. So the engine turns at 2400 rpm, the
torque converter output shaft turns at 1800 rpm (approx), and the transmission
output shaft turns at 2400 rpm (approx).

BTW, in terms of gas mileage with a lock-up converter configuration, I would expect
something on the order of a 25% improvement over the present setup. Vehicles with
similar power reserve (ei: top speed) have experienced such improvements. Thus if
you are getting 11 mpg then you might reasonably expect nearly 14 mpg with lock-up
overdrive.

Of course up here in The Great White North eh, we have the imperial gallon that is
20% larger (and only costs twice as much), so it would be over 16 mpg. Maybe they
made it that way because up here you have to go so much further to get anywhere :~}
- --Bill (mypentium)

> Date: Sat, 14 Nov 1998 22:58:06 -0500
> From: searlecj (Clark Searle)
> Subject: Re: GMC: GMC Lock-up Torque Converter Clarification
>

> Automatic transmissions are essentially a servo-controlled gearbox
> connected to the engine with a torque converter. The torque converter
> has two great characteristics. It can provide enough slip to substitute
> for a clutch so that the engine can idle in gear, and it can multiply
> engine torque at low rpm's to augment gearing. When you get past lower
> speeds it reverts to being a direct fluid coupling from engine to
> transmission. This coupling has slippage inherent in its design that
> results in about 25% loss in rpm before reaching the mechanical gears of
> the transmission. That percentage of horsepower (and fuel) is turned
> directly into heating your transmission oil. --Bill

>
> I was interested in your comment about the slip ratio of the torque converter.
> You said 25%. That means, for example, on the highway with the engine at 2400
> RPM, there would be 600 RPM slip in the converter and a transmission speed of
> 1800 RPM. I'm surprised that there would be that much slippage going down the
> road. I certainly don't know much about torque converters, but I was estimating
> that the slippage under typical road load would be about 200~300 RPM.
>
> Any substantiation available from anyone?
> Clark
> 78 Kingsley
> Mid-Michigan
>
 
> I am not sure of the exact percentage of torque converter slip Clark, and I'm quite
> sure it does vary somewhat with acceleration, etc. As far as your question is
> concerned, I do not yet have chapter and verse on this until I raid the library
> again, but FWIW, the following is my understanding of transmission gearing.

Bill, thanks for the response. However, I have to take exception to one part. When the
transmission is in third gear (1:1) its input and output shafts have to turn at exactly
the same speed. If, in my earlier example, the torque converter output is 1800 RPM,
that's what the transmission sends on to the final drive.

That speed divided by the axle ratio gives the rotating speed of the drive axles. Then
if you have 225R75 16 tires, properly inflated, it takes 688.6 revolutions to travel one
mile.

1800 divided by 3.07 (std final drive ratio) equals 586 RPM axle speed.

Times 60 for revs per hour, divided by 688.6 revs per mile gives 51 MPH.

Therefore, an engine speed of 2400 RPM with 25% slip in the torque converter would move
the coach at 51 MPH. Sound reasonable (anybody)?

For comparison, the same calculation except assuming 10% TC slip would give 61 MPH.

Clark
78 Kingsley
Mid-Michigan
 
Thanks for your input Clark. I re-checked some basic information on automatic transmissions
since my last post, and I found an error in my understanding. It appears that three speed
automatics such as these were designed to incorporate a direct clutch for third gear in the
planetary gear train such that the transmission input shaft (torque converter output) is at
the same rpm as the transmission output shaft in third gear. You were correct in claiming
that to be the case in your original post.

In keeping with my desire to help clarify this subject, I thought it best to keep you up to
date, even though I don't have complete info yet. I suspect that the final drive (rear axle)
ratio is selected to allow for torque converter slippage. These details would not affect the
practicality of lock-up overdrive, but such knowledge is important for clarification.

Certain details regarding transmission ratios are at this point unclear to me, and I need
time to acquire more information before I can follow up on this.
- --Bill ( mypentium )

> Date: Tue, 17 Nov 1998 21:30:31 -0500
> From: searlecj (Clark Searle)
> Subject: Re: GMC: Lock-up Torque Converter Clarification
>

>
> > I am not sure of the exact percentage of torque converter slip Clark, and I'm quite
> > sure it does vary somewhat with acceleration, etc. As far as your question is
> > concerned, I do not yet have chapter and verse on this until I raid the library
> > again, but FWIW, the following is my understanding of transmission gearing.
>
> Bill, thanks for the response. However, I have to take exception to one part. When the
> transmission is in third gear (1:1) its input and output shafts have to turn at exactly
> the same speed. If, in my earlier example, the torque converter output is 1800 RPM,
> that's what the transmission sends on to the final drive.
>
> That speed divided by the axle ratio gives the rotating speed of the drive axles. Then
> if you have 225R75 16 tires, properly inflated, it takes 688.6 revolutions to travel one
> mile.1800 divided by 3.07 (std final drive ratio) equals 586 RPM axle speed.
> Times 60 for revs per hour, divided by 688.6 revs per mile gives 51 MPH.
> Therefore, an engine speed of 2400 RPM with 25% slip in the torque converter would move
> the coach at 51 MPH. Sound reasonable (anybody)?
> For comparison, the same calculation except assuming 10% TC slip would give 61 MPH.
>
> Clark
> 78 Kingsley
> Mid-Michigan
>
 
When I first posted info about this subject, specs in the Olds-faq listing GM transmission gear
# ratios for various units with lock-up clutches showed either a ----- (blank entry) or .75
(approx) for OD gear ratio. On revue, I note the blank entries were always for the th---c
models that were three speed transmissions modified to use a lock-up converter, and third gear
ratio was 1.00 to one. The .75 entries were for those having four speeds with the fourth being
an overdrive gear ratio of .75 to one. Perhaps they didn't know what to put in the blanks since
it would indicate slippage only, and my deduction for that value being 25% was way off.

I found further info on torque converter slippage since last weeks posting. The Complete
Handbook of Automotive Power Trains by Jan Norbye claims an efficiency of 88 to 94 percent.
Chilton's Guide to Automatic Transmission Repair say 10%; the same figure Clark mentioned.

My earlier estimates on mileage would have to be revised downward, since this is not a true
overdrive configuration. At 2500 rpm slippage would be about 250 rpm. The mileage improvement
with lock-up conversion would probably be on the order of 10% for the elimination of slippage
plus the improvement factor caused by reduced engine rpm. Final drive ratio could not be
increased as was hoped for without losing this improvement.
- --Bill
.

> Date: Wed, 18 Nov 1998 03:12:51 -0700
> From: mypentium
> Subject: Re: GMC: Lock-up Torque converter Clarification
>
> Thanks for your input Clark. I re-checked some basic information on automatic transmissions
> since my last post, and I found an error in my understanding. It appears that three speed
> automatics such as these were designed to incorporate a direct clutch for third gear in the
> planetary gear train such that the transmission input shaft (torque converter output) is at
> the same rpm as the transmission output shaft in third gear. You were correct in claiming that
> to be the case in your original post.
>
> In keeping with my desire to help clarify this subject, I thought it best to keep you up
> todate, even though I don't have complete info yet. I suspect that the final drive (rear axle)
> ratio is selected to allow for torque converter slippage. These details would not affect the
> practicality of lock-up overdrive, but such knowledge is important for clarification.
>
> Certain details regarding transmission ratios are at this point unclear to me, and I need
> time to acquire more information before I can follow up on this.
> - --Bill ( mypentium )
>
> > Date: Tue, 17 Nov 1998 21:30:31 -0500
> > From: searlecj (Clark Searle)
> > Subject: Re: GMC: Lock-up Torque Converter Clarification
> >

> >
> > > I am not sure of the exact percentage of torque converter slip Clark, and I'm quite
> > > sure it does vary somewhat with acceleration, etc. As far as your question is
> > > concerned, I do not yet have chapter and verse on this until I raid the library
> > > again, but FWIW, the following is my understanding of transmission gearing.
> >
> > Bill, thanks for the response. However, I have to take exception to one part. When the
> > transmission is in third gear (1:1) its input and output shafts have to turn at exactly
> > the same speed. If, in my earlier example, the torque converter output is 1800 RPM,
> > that's what the transmission sends on to the final drive.
> >
> > That speed divided by the axle ratio gives the rotating speed of the drive axles. Then
> > if you have 225R75 16 tires, properly inflated, it takes 688.6 revolutions to travel one
> > mile.1800 divided by 3.07 (std final drive ratio) equals 586 RPM axle speed.
> > Times 60 for revs per hour, divided by 688.6 revs per mile gives 51 MPH.
> > Therefore, an engine speed of 2400 RPM with 25% slip in the torque converter would move
> > the coach at 51 MPH. Sound reasonable (anybody)?
> > For comparison, the same calculation except assuming 10% TC slip would give 61 MPH.
> >
> > Clark
> > 78 Kingsley
> > Mid-Michigan
> >