GMCMH-EFI] Gerald Downing EFI

wrightjohn 2646

New member
Mar 27, 2002
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Forgot to sent this to the net too.

> Begin forwarded message:
>
> From: John Wright
> Subject: Re: [GMCMH-EFI] Gerald Downing EFI
> Date: October 18, 2017 at 3:55:58 PM EDT
> To: gmcmh-efi
>
> I have a similar system in my coach. Rule number ONE, if it idles and runs up to 25 or 30 MPH or chocks on acceleration then check the fuel pressure. Should be 40 psig to 55 psig. Anything lower than 40 psig and it will not run well! Mine typically is about 52 psig.
>
> The first picture is the fuel pressure regulator and my remote coil installation.
>
> http://www.gmcmhphotos.com/photos/general-pictures/p63437-img-18261.html
>
> This is the photo album on the system that I have, Notice how similar it is except for the throttle body.
>
> http://www.gmcmhphotos.com/photos/g6148-accel-gen-6-mpfi.html
>
> And my fuel system.
>
> http://www.gmcmhphotos.com/photos/g7092-accel-gen-6-pictures.html
>
> I would also need to know what color injectors that are installed in the manifold. I can then tell you what they are and I have the part numbers for most of the efi parts on the manifold including the regulator.
>
> This is the fuel pump that can be used.
>
> https://www.ebay.com/itm/New-Electric-Fuel-Pump-Gas-Mercedes-190-580254942-Mercedes-Benz-300E-190E-450SL-/271279136219?hash=item3f297f1ddb:g:ggwAAOSwGIBZsz6K&vxp=mtr
> or
> http://tinyurl.com/y7j2jaca
>
> The O2 Sensor that I use is the following and if yours is a 3 wire sensor then this will work with the ECU. Bosch # 13077
>
> https://www.napaonline.com/en/p/BSA13077?interchange=1
>
> Heat the bung up with a torch and stick the longest wrench you can get on and it should come out.
>
> If you have any other questions, please ask!
>
> JR Wright
> GMC Great Laker MHC
> GMC Eastern States Charter Member
> GMCGL Tech Editor
> GMCMI
> 78 GMC Buskirk 30’ Stretch
> 1975 GMC Avion (Under Reconstruction)
> Michigan
>
>
>
>

>>
>> Ken, back to the basics. Check for full battery voltage, then running system voltage. Ok? Not ok? Fix that. Move to connectors and plugs and harnesses. Ok? Not OK? fix that. When all electrics have been verified to be ok, start with fuel pressure under load. Helps if you have the specs, but if you are under 35psi, replace the pump. Clean all filters air and fuel. Check fuel supply ( bad gas) jwiwd.
>> Jim Hupy
>>

>>
>>
>>
>>
>>
>>
>>
>>
>>
>>
>> Spitting and backfiring is a lean mixture and probably caused by one of the injectors OR as in my case on a 4 cylinder which I have replaced all the spark plugs, wires, cleaned the injector, IT WAS A FLAKY connection right at the injector. Pull the injectors, look at the spray pattern FIRST, then clean and look again. Look at the electrical connection on all the injectors. Clean them and measure the resistance of each injector. Without being able to look at the mixture condition when the fault occurs, you are blind. I am assuming you have checked the fuel pressure when the fault occurs?
>>

>>> Gerald Downing, from Dothan, AL, is visiting to see if we can get his '78 403's EFI working better. Until about February, he says the coach ran great, then began to miss erratically. He's had several people try to work on it, including Alex Ferrara, and an 84 yo former Olds mechanic from the '70's. No one has made any progress.
>>>
>>> The engine idles roughly, with a erratic miss -- NOT consistent as if coming from one cylinder. All of the spark plugs and wires, the ignition coil, cap, rotor, and the 7-pin module have been replaced. About the first thing I did after he opened the engine hatch was remove the distributor cap and shake the rotor. It moved side-to-side maybe 0.010"-0.015" -- too much, IMHO. I happened to have one, with no lateral play, so I installed it. If anything, the engine ran even worse!
>>>
>>> I then reset the timing as well as I could, by vacuum reading (his guage responds VERY slowly). Since I know NOTHING about the electronics of this system, I couldn't disable any ECU advance. Besides, there seems to be no timing pointer on the engine. Still no improvement. The engine stutters, stumbles, sometimes spits & backfires on low speed acceleration. When not under load, it runs perfectly -- smooth, quiet, with no indication of any problem. During acceleration, it begins to stutter again. At speed (50+ mph), it smooths out with only an occasional hiccup -- until a significant hill, then it stutters.
>>>
>>> We have found nothing to tell us where the EFI came from. It has a 2-barrel throttle body by Bendix and what appears to me to be a GM ECU, though I don't have a number from it. The photo below is not very good, but I'm hoping someone will recognize some part of the system.
>>>
>>> The aluminum fuel rails are connected at the front with a braided SS line. At the rear of each rail is another SS line with the two teed together; I PRESUME that's the return to the tanks. At near the center of the right rail is black cylinder, below the rail, with another SS line entering one end of the cylinder. The other end of the cylinder connects to a vacuum hose which, in turn, goes to the front of the throttle body; that cylinder is, I PRESUME, the manifold vacuum sensitive fuel pressure regulator; its location sort of baffles me though.
>>>
>>> I'm about at the end of my rope with the thing with NO documentation to help me and no knowledge of port injection, so any help will be appreciated.
>>>
>>> One thing we haven't tried, but plan to this morning, is replacement of the O2 sensor. I'll report the results of that.
>>>
>>> Oh yeah, one other thing I did: the round device just aft of the air inlet snorkel is the IAC, I finally figured out. Unlike our TBI systems, the IAC admits air through that little filter rather than using system air from the throttle body. That filter was VERY dirty, so I removed it and blew if out with compressed air. The pintle was completely black with carbon, which washed off with solvent. When first started and revved at idle, that seemed to correct the problem -- when driven, there was no improvement.
>>>
>>> ​Without help from Y'All, we have no idea what to do next except replace the system entirely. :-(
>>>
>>> ​Here's a shot of the system:
>>>
>>> https://drive.google.com/open?id=0B3XquSIYjDlecWFpbExxS1ZhbFk
>>> ​
>>> Ken H.
>>> Americus, GA
>>> '76 X-Birchaven w/Cad500/Howell EFI & EBL,
>>> Manny Brakes & 1-Ton, Troy-Bilt APU, etc., etc., etc.
>>> www.gmcwipersetc.com
>>> --
>>> You received this message because you are subscribed to the Google Groups "GMCMH EFI" group.
>>> To unsubscribe from this group and stop receiving emails from it, send an email to gmcmh-efi+unsubscribe
>>> To post to this group, send email to gmcmh-efi
>>> Visit this group at https://groups.google.com/group/gmcmh-efi.
>>> For more options, visit https://groups.google.com/d/optout.
>>
>>
>> --
>> You received this message because you are subscribed to the Google Groups "GMCMH EFI" group.
>> To unsubscribe from this group and stop receiving emails from it, send an email to gmcmh-efi+unsubscribe
>> To post to this group, send email to gmcmh-efi
>> Visit this group at https://groups.google.com/group/gmcmh-efi.
>> For more options, visit https://groups.google.com/d/optout.
>>
>> --
>> You received this message because you are subscribed to the Google Groups "GMCMH EFI" group.
>> To unsubscribe from this group and stop receiving emails from it, send an email to gmcmh-efi+unsubscribe
>> To post to this group, send email to gmcmh-efi
>> Visit this group at https://groups.google.com/group/gmcmh-efi.
>> For more options, visit https://groups.google.com/d/optout.
>
 
> Begin forwarded message:
>
> From: John Wright
> Subject: Re: [GMCMH-EFI] Gerald Downing EFI
> Date: October 18, 2017 at 9:20:45 AM EDT
> To: gmcmh-efi
> Cc: John Wright
>
> Ken,
> It looks an awful lot like the MPFI I have on our 455 except that I have a 4 barrel version. I would suggest that you contact Rance Baxter, the last email address that I had for him was rancefi
>
> Mine is a Accel Gen 6 based system. What year was the system installed on the engine?
>
> See answer below.
>
>
>

>>
>> Gerald Downing, from Dothan, AL, is visiting to see if we can get his '78 403's EFI working better. Until about February, he says the coach ran great, then began to miss erratically. He's had several people try to work on it, including Alex Ferrara, and an 84 yo former Olds mechanic from the '70's. No one has made any progress.
>>
>> The engine idles roughly, with a erratic miss -- NOT consistent as if coming from one cylinder. All of the spark plugs and wires, the ignition coil, cap, rotor, and the 7-pin module have been replaced. About the first thing I did after he opened the engine hatch was remove the distributor cap and shake the rotor. It moved side-to-side maybe 0.010"-0.015" -- too much, IMHO. I happened to have one, with no lateral play, so I installed it. If anything, the engine ran even worse!
>>
>> I then reset the timing as well as I could, by vacuum reading (his guage responds VERY slowly). Since I know NOTHING about the electronics of this system, I couldn't disable any ECU advance. Besides, there seems to be no timing pointer on the engine. Still no improvement. The engine stutters, stumbles, sometimes spits & backfires on low speed acceleration. When not under load, it runs perfectly -- smooth, quiet, with no indication of any problem. During acceleration, it begins to stutter again. At speed (50+ mph), it smooths out with only an occasional hiccup -- until a significant hill, then it stutters.
>>
>> We have found nothing to tell us where the EFI came from. It has a 2-barrel throttle body by Bendix and what appears to me to be a GM ECU, though I don't have a number from it. The photo below is not very good, but I'm hoping someone will recognize some part of the system.
>>
>> The aluminum fuel rails are connected at the front with a braided SS line. At the rear of each rail is another SS line with the two teed together; I PRESUME that's the return to the tanks. At near the center of the right rail is black cylinder, below the rail, with another SS line entering one end of the cylinder. The other end of the cylinder connects to a vacuum hose which, in turn, goes to the front of the throttle body; that cylinder is, I PRESUME, the manifold vacuum sensitive fuel pressure regulator; its location sort of baffles me though.
>>
> The Location of the fuel regulator is such that it controls the fuel pressure in the fuel rail by controlling the fuel return back to the tanks.
>
> I would suggest that you check the fuel pressure. It should be in the 42 to 55 psig range, anything lower than 40 psig will cause the engine to run ruffly and have no power. Ask me how I know. Mine turn out to be a fuel filter and bad HP fuel pump. If I am correct the fuel pump is a from a Mercedes 450 SEL. It should be a round silver pump with inlet and out let on either end.
>
>> I’m
>
>
>
> I have to run to my cardiac rehab exercise, so contact me later. I have information on most of the parts used on the fuel side of the system.
>
>
> JR
>
>
>
>> about at the end of my rope with the thing with NO documentation to help me and no knowledge of port injection, so any help will be appreciated.
>>
>
>> One thing we haven't tried, but plan to this morning, is replacement of the O2 sensor. I'll report the results of that.
>>
>> Oh yeah, one other thing I did: the round device just aft of the air inlet snorkel is the IAC, I finally figured out. Unlike our TBI systems, the IAC admits air through that little filter rather than using system air from the throttle body. That filter was VERY dirty, so I removed it and blew if out with compressed air. The pintle was completely black with carbon, which washed off with solvent. When first started and revved at idle, that seemed to correct the problem -- when driven, there was no improvement.
>>
>> ​Without help from Y'All, we have no idea what to do next except replace the system entirely. :-(
>>
>> ​Here's a shot of the system:
>>
>> https://drive.google.com/open?id=0B3XquSIYjDlecWFpbExxS1ZhbFk
>> ​
>> Ken H.
>> Americus, GA
>> '76 X-Birchaven w/Cad500/Howell EFI & EBL,
>> Manny Brakes & 1-Ton, Troy-Bilt APU, etc., etc., etc.
>> www.gmcwipersetc.com
>>
>> --
>> You received this message because you are subscribed to the Google Groups "GMCMH EFI" group.
>> To unsubscribe from this group and stop receiving emails from it, send an email to gmcmh-efi+unsubscribe
>> To post to this group, send email to gmcmh-efi
>> Visit this group at https://groups.google.com/group/gmcmh-efi.
>> For more options, visit https://groups.google.com/d/optout.
>
 
> Begin forwarded message:
>
> From: John Wright
> Subject: Re: [GMCMH-EFI] Gerald Downing EFI
> Date: October 18, 2017 at 3:55:58 PM EDT
> To: gmcmh-efi
>
> I have a similar system in my coach. Rule number ONE, if it idles and runs up to 25 or 30 MPH or chocks on acceleration then check the fuel pressure. Should be 40 psig to 55 psig. Anything lower than 40 psig and it will not run well! Mine typically is about 52 psig.
>
> The first picture is the fuel pressure regulator and my remote coil installation.
>
> http://www.gmcmhphotos.com/photos/general-pictures/p63437-img-18261.html
>
> This is the photo album on the system that I have, Notice how similar it is except for the throttle body.
>
> http://www.gmcmhphotos.com/photos/g6148-accel-gen-6-mpfi.html
>
> And my fuel system.
>
> http://www.gmcmhphotos.com/photos/g7092-accel-gen-6-pictures.html
>
> I would also need to know what color injectors that are installed in the manifold. I can then tell you what they are and I have the part numbers for most of the efi parts on the manifold including the regulator.
>
> This is the fuel pump that can be used.
>
> https://www.ebay.com/itm/New-Electric-Fuel-Pump-Gas-Mercedes-190-580254942-Mercedes-Benz-300E-190E-450SL-/271279136219?hash=item3f297f1ddb:g:ggwAAOSwGIBZsz6K&vxp=mtr
> or
> http://tinyurl.com/y7j2jaca
>
> The O2 Sensor that I use is the following and if yours is a 3 wire sensor then this will work with the ECU. Bosch # 13077
>
> https://www.napaonline.com/en/p/BSA13077?interchange=1
>
> Heat the bung up with a torch and stick the longest wrench you can get on and it should come out.
>
> If you have any other questions, please ask!
>
> JR Wright
> GMC Great Laker MHC
> GMC Eastern States Charter Member
> GMCGL Tech Editor
> GMCMI
> 78 GMC Buskirk 30’ Stretch
> 1975 GMC Avion (Under Reconstruction)
> Michigan
>
>
>
>

>>
>> Ken, back to the basics. Check for full battery voltage, then running system voltage. Ok? Not ok? Fix that. Move to connectors and plugs and harnesses. Ok? Not OK? fix that. When all electrics have been verified to be ok, start with fuel pressure under load. Helps if you have the specs, but if you are under 35psi, replace the pump. Clean all filters air and fuel. Check fuel supply ( bad gas) jwiwd.
>> Jim Hupy
>>

>>
>>
>>
>>
>>
>>
>>
>>
>>
>>
>> Spitting and backfiring is a lean mixture and probably caused by one of the injectors OR as in my case on a 4 cylinder which I have replaced all the spark plugs, wires, cleaned the injector, IT WAS A FLAKY connection right at the injector. Pull the injectors, look at the spray pattern FIRST, then clean and look again. Look at the electrical connection on all the injectors. Clean them and measure the resistance of each injector. Without being able to look at the mixture condition when the fault occurs, you are blind. I am assuming you have checked the fuel pressure when the fault occurs?
>>

>>> Gerald Downing, from Dothan, AL, is visiting to see if we can get his '78 403's EFI working better. Until about February, he says the coach ran great, then began to miss erratically. He's had several people try to work on it, including Alex Ferrara, and an 84 yo former Olds mechanic from the '70's. No one has made any progress.
>>>
>>> The engine idles roughly, with a erratic miss -- NOT consistent as if coming from one cylinder. All of the spark plugs and wires, the ignition coil, cap, rotor, and the 7-pin module have been replaced. About the first thing I did after he opened the engine hatch was remove the distributor cap and shake the rotor. It moved side-to-side maybe 0.010"-0.015" -- too much, IMHO. I happened to have one, with no lateral play, so I installed it. If anything, the engine ran even worse!
>>>
>>> I then reset the timing as well as I could, by vacuum reading (his guage responds VERY slowly). Since I know NOTHING about the electronics of this system, I couldn't disable any ECU advance. Besides, there seems to be no timing pointer on the engine. Still no improvement. The engine stutters, stumbles, sometimes spits & backfires on low speed acceleration. When not under load, it runs perfectly -- smooth, quiet, with no indication of any problem. During acceleration, it begins to stutter again. At speed (50+ mph), it smooths out with only an occasional hiccup -- until a significant hill, then it stutters.
>>>
>>> We have found nothing to tell us where the EFI came from. It has a 2-barrel throttle body by Bendix and what appears to me to be a GM ECU, though I don't have a number from it. The photo below is not very good, but I'm hoping someone will recognize some part of the system.
>>>
>>> The aluminum fuel rails are connected at the front with a braided SS line. At the rear of each rail is another SS line with the two teed together; I PRESUME that's the return to the tanks. At near the center of the right rail is black cylinder, below the rail, with another SS line entering one end of the cylinder. The other end of the cylinder connects to a vacuum hose which, in turn, goes to the front of the throttle body; that cylinder is, I PRESUME, the manifold vacuum sensitive fuel pressure regulator; its location sort of baffles me though.
>>>
>>> I'm about at the end of my rope with the thing with NO documentation to help me and no knowledge of port injection, so any help will be appreciated.
>>>
>>> One thing we haven't tried, but plan to this morning, is replacement of the O2 sensor. I'll report the results of that.
>>>
>>> Oh yeah, one other thing I did: the round device just aft of the air inlet snorkel is the IAC, I finally figured out. Unlike our TBI systems, the IAC admits air through that little filter rather than using system air from the throttle body. That filter was VERY dirty, so I removed it and blew if out with compressed air. The pintle was completely black with carbon, which washed off with solvent. When first started and revved at idle, that seemed to correct the problem -- when driven, there was no improvement.
>>>
>>> ​Without help from Y'All, we have no idea what to do next except replace the system entirely. :-(
>>>
>>> ​Here's a shot of the system:
>>>
>>> https://drive.google.com/open?id=0B3XquSIYjDlecWFpbExxS1ZhbFk
>>> ​
>>> Ken H.
>>> Americus, GA
>>> '76 X-Birchaven w/Cad500/Howell EFI & EBL,
>>> Manny Brakes & 1-Ton, Troy-Bilt APU, etc., etc., etc.
>>> www.gmcwipersetc.com
>>> --
>>> You received this message because you are subscribed to the Google Groups "GMCMH EFI" group.
>>> To unsubscribe from this group and stop receiving emails from it, send an email to gmcmh-efi+unsubscribe
>>> To post to this group, send email to gmcmh-efi
>>> Visit this group at https://groups.google.com/group/gmcmh-efi.
>>> For more options, visit https://groups.google.com/d/optout.
>>
>>
>> --
>> You received this message because you are subscribed to the Google Groups "GMCMH EFI" group.
>> To unsubscribe from this group and stop receiving emails from it, send an email to gmcmh-efi+unsubscribe
>> To post to this group, send email to gmcmh-efi
>> Visit this group at https://groups.google.com/group/gmcmh-efi.
>> For more options, visit https://groups.google.com/d/optout.
>>
>> --
>> You received this message because you are subscribed to the Google Groups "GMCMH EFI" group.
>> To unsubscribe from this group and stop receiving emails from it, send an email to gmcmh-efi+unsubscribe
>> To post to this group, send email to gmcmh-efi
>> Visit this group at https://groups.google.com/group/gmcmh-efi.
>> For more options, visit https://groups.google.com/d/optout.
>
 
> Begin forwarded message:
>
> From: John Wright
> Subject: Re: [GMCMH-EFI] Re: Gerald Downing EFI
> Date: October 18, 2017 at 4:00:28 PM EDT
> To: gmcmh-efi
>
> Ken,
> At 30 to 40 PSIG it is TOO LOW! Needs to be up closer to 50 psig. See my latest post, my guess that the fuel pump might be bad and check the manifold vacuum line from the fuel regulator to the manifold to make sure that it does not have any holes or cracks.
>
> JR Wright
>
>
>

>>
>> Afternoon report:
>>
>> I was not successful getting the wide band Innovate LC-1 working -- seems I need a special adapter to connect to a tailpipe & I don't have it. So, I hot wired the heater in the O2 sensor, plugged in a millivoltmeter, and ran the engine. With the engine running roughly, the voltage never stabilized, but it did increase from >
>> HELP!!! :-)
>>
>> Ken H.
>>
>>

>> Bruce,
>>
>> The throttle body is a two-port Bendix. I SUSPECT from a Saville, but since we know nothing about the system other than that it was on the coach when Gerald bought it two years ago, I can't be sure. The extruded aluminum fuel rails, visible in the photo, do not look OEM to me.
>>
>> The ECU is a box about the size of a 1227747, but not the same configuration; this one has a simple flat cap with 1/4" or so flanges over the basic box. On that lid, there's a fancy large lettered "Digital Fuel Injection" label. Below that in smaller letters (still 1/2"+) it says "Electronic Control Module". Not other labels that I've seen. On one end there are two large blue connectors, about like those on my 1227747, though I haven't counted the number of pins in them. Does that sound like the ECU's you rebuild?
>>
>> We have not checked the chain; without having experience with loose ones, I didn't expect this kind of symptoms; we'll check it after lunch.
>>
>> We've disconnected the O2 sensor and found that the engine runs at idle and in gear under a little load runs about the same or slightly worse than when it was connected. I'll check the output voltage after lunch. Problem with it is that it's so rusted into the bung that an open end wrench won't turn it. The connector on it's too big to use a closed end wrench. I won't be surprised if the sensor breaks off when we get a box end on it -- or the sorrily welded bung breaks out. The system's obviously been installed a LONG time. If the voltage looks OK, I won't risk trying to remove it. Problem is, it's 'way down the headers so probably won't get hot enough to react without jumpering the heater into operation. I'll try to do that too.
>>
>> I've got an Innovate wide band unit that I haven't used in years. I'll try to get it working for testing the mixture, but right now I have the impression that it's running very rich.
>>
>> Any other ideas appreciated. I'll report results later.
>>
>> Ken H.
>>