Fitech issues and the resolution

There's one school of thought that the trip that the fuel takes from the tank, through the pump which dumps its inefficiency in the form of heat,
over/next to the engine and absorbing heat, and back to the tank all adds heat to the fuel rather than removing it. Add to that the radiant gain of
the tanks over the road on a hot day, and the fuel gets hotter and hotter. Mercedes and Porsche have fuel coolers that remove heat from the fuel
return line by exchanging it for the cool refrigerant after it leaves the cooling coil.
--
Bill Van Vlack
'76 Royale; Guemes Island, Washington; Twin bed, full (DS) side bath, Brazilian Redwood counter and settee tops,455, 6KW generator; new owner a/o mid
November 2015.
 
Gary,
You stated your alternator charges at 13.4V... that's on the low side so I'm wondering if your battery actually gets a full charge.

- Where are you measuring the 13.4V? right at the battery I am assuming? and at what engine speed?
-Have someone rev the engine up a bit to about 1500RPM and while you are measuring the voltage. There actually shouldn't be a big difference in
voltage.

- What is the voltage output at the back of the alternator?
- Are you running an isolator? If so what is the voltage at the center connection of the isolator
- Are you running a one-wire alternator?

13.4V is about where a tickle charger runs. I would expect to see it 13.9 - 14.2V at the battery to get your battery to fully charge.

If the battery has seen low charging levels for an extended time, it could be damaged by this and its internal resistance has decreased. You see this
as a low battery voltage while cranking.

--
Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
 
Good info Bruce. One more variable is temperature. 13.4V is ok after running a long time n warm weather. But you should be seeing that 14.2 at
battery after cold start on high idle. The Delcotron internal regulator compensates for the required temperature vs charge Voltage curve of the
battery. Underhood temp is not exactly the same as battery core temp, but eventually it tracks somewhat together. So get Voltage readings like a
minute after cold start and then again after driving at least 30 mins or more. That will better give you your high and low range to see if you are
ok. Some newer vehicles (even my 99 Jeep XJ) use battery temp sensors in the tray as an input to the ECM Voltage regulator to more accurately trim
Voltage to battery temp.
--
John Lebetski
Woodstock, IL
77 Eleganza II
 
Thanks for the great advice.
PO replaced alternator in 2012 what looks like inexpensive replacement.
I would to get an original rebuilt vs a new Chinese one.
Any thoughts.

Gary Coaster / Reno, NV
1977 GMC Eleganza ll
GMC RV Day Night Shade Sales
GMCShades
www.GMCMotorhomemarketplace.com/GMC_Shades/

>
> Good info Bruce. One more variable is temperature. 13.4V is ok after running a long time n warm weather. But you should be seeing that 14.2 at
> battery after cold start on high idle. The Delcotron internal regulator compensates for the required temperature vs charge Voltage curve of the
> battery. Underhood temp is not exactly the same as battery core temp, but eventually it tracks somewhat together. So get Voltage readings like a
> minute after cold start and then again after driving at least 30 mins or more. That will better give you your high and low range to see if you are
> ok. Some newer vehicles (even my 99 Jeep XJ) use battery temp sensors in the tray as an input to the ECM Voltage regulator to more accurately trim
> Voltage to battery temp.
> --
> John Lebetski
> Woodstock, IL
> 77 Eleganza II
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
 
Bruce,
I measured the voltage at the battery and it is 13.8.
Revving the engine up it goes to 13.9
My alternator is a single wire Delco Remy.
Reading at the isolated is 13.8.
Didn’tcheck voltage at the alternator.
The voltage draw at start is 12.7 - 12.4 and goes to around 9.0.
I am going to pull the starter and have it checked out.

Gary Coaster / Reno, NV
1977 GMC Eleganza ll
GMC RV Day Night Shade Sales
GMCShades
www.GMCMotorhomemarketplace.com/GMC_Shades/

>
> Gary,
> You stated your alternator charges at 13.4V... that's on the low side so I'm wondering if your battery actually gets a full charge.
>
> - Where are you measuring the 13.4V? right at the battery I am assuming? and at what engine speed?
> -Have someone rev the engine up a bit to about 1500RPM and while you are measuring the voltage. There actually shouldn't be a big difference in
> voltage.
>
> - What is the voltage output at the back of the alternator?
> - Are you running an isolator? If so what is the voltage at the center connection of the isolator
> - Are you running a one-wire alternator?
>
> 13.4V is about where a tickle charger runs. I would expect to see it 13.9 - 14.2V at the battery to get your battery to fully charge.
>
> If the battery has seen low charging levels for an extended time, it could be damaged by this and its internal resistance has decreased. You see this
> as a low battery voltage while cranking.
>
> --
> Bruce Hislop
> ON Canada
> 77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.1 ton front end
> http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
> My Staff says I never listen to them, or something like that
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
 
Gary,

Bruce may be answering you as I type this. But...: If you still have only
an isolator, that single-wire alternator is only charging your batteries
(chassis and house) to about 0.7 VDC less than it should! That's the
inherent voltage drop across the diodes in the isolator. At the very
least, you need to add a combiner (100+A capacity) across the outer
terminals of the isolator. That will enable all of the output of the
single-wire alternator to reach the batteries.

The second thing you should do is remove, clean, coat with wiring
anti-corrosive compound, and retighten every connection you can possibly
find between the batteries and that (verboten) single-wire alternator.

The third thing you should do is have a heart-to-heart talk with whomever
advised you to install a single-wire alternator in place of one designed to
monitor, and compensate for all loss of, battery voltage. The GMC
engineers didn't convince the penny-counters that they needed 3 wire
alternators without good arguments!

Ken H.

> Bruce,
> I measured the voltage at the battery and it is 13.8.
> Revving the engine up it goes to 13.9
> My alternator is a single wire Delco Remy.
> Reading at the isolated is 13.8.
> Didn’tcheck voltage at the alternator.
> The voltage draw at start is 12.7 - 12.4 and goes to around 9.0.
> I am going to pull the starter and have it checked out.
>
> Gary Coaster / Reno, NV
> 1977 GMC Eleganza ll
> GMC RV Day Night Shade Sales
> GMCShades
> www.GMCMotorhomemarketplace.com/GMC_Shades/
>

> >
> > Gary,
> > You stated your alternator charges at 13.4V... that's on the low side so
> I'm wondering if your battery actually gets a full charge.
> >
> > - Where are you measuring the 13.4V? right at the battery I am
> assuming? and at what engine speed?
> > -Have someone rev the engine up a bit to about 1500RPM and while you
> are measuring the voltage. There actually shouldn't be a big difference in
> > voltage.
> >
> > - What is the voltage output at the back of the alternator?
> > - Are you running an isolator? If so what is the voltage at the center
> connection of the isolator
> > - Are you running a one-wire alternator?
> >
> > 13.4V is about where a tickle charger runs. I would expect to see it
> 13.9 - 14.2V at the battery to get your battery to fully charge.
> >
> > If the battery has seen low charging levels for an extended time, it
> could be damaged by this and its internal resistance has decreased. You
> see this
> > as a low battery voltage while cranking.
> >
> > --
> > Bruce Hislop
> > ON Canada
> > 77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.1 ton front end
> > http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
> > My Staff says I never listen to them, or something like that
> > _______________________________________________
> > GMCnet mailing list
> > Unsubscribe or Change List Options:
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
>
 
Response to Bruce, Gary and KenH recent posts.

I hope you have read all three posts because I will refer to all as I go.

It is very rare that I feel I have to add to posts by Bruce, KenH or KenB, but here I feel I should.

Because of the boat work that I have done, I have an unusual amount of 12VDC systems experience and a lot of it is paid work making what other people
modified actually work as it should. This means that I have seen and corrected an assortment of PO and CO misapplications (what we would recognize as
screw-ups).

For a starting point, you must understand that a lead/acid battery has a life that only exists between 11.9 and 12.7 Volts (some may argue the at the
0.1s). If the plan is to recover two separate and different banks to 100%SOC, the game gets interesting. The narrow window for the battery chemistry
just makes it more interesting and problematic. It can be accomplished, but due care must be taken.

Isolators and combiners are just the start, but a very good start.

If you have a single wire alternator, an isolator is a lost cause. The 0.7V junction drop of the diodes will prevent ever getting the either bank to
charge to full density (100% SOC). Recent Delco alternators are all designed to output at about 14.5V. It takes 14.4V over a considerable time to
get a battery back to full density. With a single wire version of a 27SI Delco going to an isolator, you are going to max out at about 13.6 (with the
included wire losses). Well, gee, a continues battery tender is often 13.4 and it won't actually charge anything.....

So, if you have a single wire and an isolator, you will be at an immediate disadvantage as you will have only about 80% of the bank or battery
capacity available. If you add a combiner across the battery terminals of the isolator, you still won't do any better.

If you have a single wire alternator, I suggest that you:
A - Buy and install a 100+Amp combiner across the battery terminals of the isolator and
B - Move the alternator output lead to the coach (main engine) battery side of the isolator.
This way if the combiner fails to combine, you will at least still have a running main engine.

If you are playing this game, I would also suggest that you get volt meters (3-1/2 digit digital are cheap enough) for at least the main engine
battery (a Digipanel works but it is short resolution). If you have a real (Bogart or Victron?) you can just pay attention there.

Special note to Gary**
If your coach is approaching 100K, the starter can probably use a refresh. It is my carefully considered opinion that the 10MT starter is actually
too robust (too well made). I have seen these things stay in game when they should have quit a while ago. When they do go out, their is no quick
recovery as they are seriously gone.... Unfortunately, as they are finally giving up (that they do with great reluctance) they behave just like a bad
power connection. So, yes, as you said you might, find an auto electric shop that has a guy that still does this crack it open.

Matt
--
Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
 
Matt,

You're absolutely right -- I forgot to tell him to move the main feed from
the center to the chassis battery terminal -- otherwise the charge voltage
has to pass through a voltage-dropping diode to get to the combiner (and it
MIGHT never combine anyway, since it won't see "charge voltage").

Ken H.

>
>
 
I am with Matt 100%. 1 wire alternators might work OK in hot rod
applications, but they lack the ability to fully charge a multi-battery
system like is present on GMC coaches, Offshore Boats, etc. You really need
what is called a "load excited" controller on the alternator.
Yes, there is a .7 volt DC drop on the two output lugs on the
isolator. Fact of life. Nature of diodes. But, the center input lug has
full alternator output. Then we get into electromotive force. That is more
commonly referred to as voltage. So, in an "IDEAL WORLD" a wet cell has 2.2
volts fully charged. Multiply that times the number of cells, in this case
6, and you have 13.2 volts. Combine that voltage with the total resistance
in the circuit, and that becomes the force which must be overcome in order
to move electrons from a charging source to a storage source (wet cell
battery). So we call that force, "counter electromotive force" . Probably
in the real world, somewhere around 14 volts or a bit higher than that.
That is with a slightly discharged battery.
The 1 wire alternator will never, ever get that battery to an ideal
state of charge. Just the facts of the case.
Jim Hupy
Salem, Oregon

> Response to Bruce, Gary and KenH recent posts.
>
> I hope you have read all three posts because I will refer to all as I go.
>
> It is very rare that I feel I have to add to posts by Bruce, KenH or KenB,
> but here I feel I should.
>
> Because of the boat work that I have done, I have an unusual amount of
> 12VDC systems experience and a lot of it is paid work making what other
> people
> modified actually work as it should. This means that I have seen and
> corrected an assortment of PO and CO misapplications (what we would
> recognize as
> screw-ups).
>
> For a starting point, you must understand that a lead/acid battery has a
> life that only exists between 11.9 and 12.7 Volts (some may argue the at the
> 0.1s). If the plan is to recover two separate and different banks to
> 100%SOC, the game gets interesting. The narrow window for the battery
> chemistry
> just makes it more interesting and problematic. It can be accomplished,
> but due care must be taken.
>
> Isolators and combiners are just the start, but a very good start.
>
> If you have a single wire alternator, an isolator is a lost cause. The
> 0.7V junction drop of the diodes will prevent ever getting the either bank
> to
> charge to full density (100% SOC). Recent Delco alternators are all
> designed to output at about 14.5V. It takes 14.4V over a considerable time
> to
> get a battery back to full density. With a single wire version of a 27SI
> Delco going to an isolator, you are going to max out at about 13.6 (with the
> included wire losses). Well, gee, a continues battery tender is often
> 13.4 and it won't actually charge anything.....
>
> So, if you have a single wire and an isolator, you will be at an immediate
> disadvantage as you will have only about 80% of the bank or battery
> capacity available. If you add a combiner across the battery terminals of
> the isolator, you still won't do any better.
>
> If you have a single wire alternator, I suggest that you:
> A - Buy and install a 100+Amp combiner across the battery terminals of the
> isolator and
> B - Move the alternator output lead to the coach (main engine) battery
> side of the isolator.
> This way if the combiner fails to combine, you will at least still have a
> running main engine.
>
> If you are playing this game, I would also suggest that you get volt
> meters (3-1/2 digit digital are cheap enough) for at least the main engine
> battery (a Digipanel works but it is short resolution). If you have a
> real (Bogart or Victron?) you can just pay attention there.
>
> Special note to Gary**
> If your coach is approaching 100K, the starter can probably use a
> refresh. It is my carefully considered opinion that the 10MT starter is
> actually
> too robust (too well made). I have seen these things stay in game when
> they should have quit a while ago. When they do go out, their is no quick
> recovery as they are seriously gone.... Unfortunately, as they are
> finally giving up (that they do with great reluctance) they behave just
> like a bad
> power connection. So, yes, as you said you might, find an auto electric
> shop that has a guy that still does this crack it open.
>
> Matt
> --
> Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL,
> GMCES
> Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum
> Brakes with Applied Control Arms
> SE Michigan - Near DTW - Twixt A2 and Detroit
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
>
 
Man, just buy the proper alternator and sell that 1 wire to a hotrodder garage queen
________________________________
From: Burl Vibert
Sent: Tuesday, June 29, 2021 1:26 PM
To: gmclist
Subject: [GMCnet] Re: Fitech issues and the resolution

https://
ca.renogy.com/renogy-12v-dc-to-dc-on-board-battery-charger/?gclid=CjwKCAjwieuGBhAsEiwA1Ly_nVoIn8Q9gPxwRzqJVWaUO4Au4UdBLpgkU4JhovYlqFjB8EZXEodfBRoCf3oQ
AvD_BwE

One of these might take care of the problem, but the real solution sounds like a better alternator too.
--
Burl Vibert
Kingston, Ontario
1976 GMC 26 foot, Sheridan reno, don't know original model but we call her Roxie
_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
 
A DC-DC charger is like a "Smart" converter/charger except its designed to operate off 12VDC instead of 120VAC. You use it instead of an Isolator or
Combiner for charging the house batteries. You move the output of the alternator to the chassis battery connection so now the alternator is charging
the chassis battery directly. The DC-DC charger connects to the chassis battery connection.

It has several advantages.

- You set the DC-DC charger for the type of house battery you have (lead acid, glass mat, even LiFePO4)

- The unit will properly charge the house battery based on the ideal charge curve for the type of battery selected.

- It will limit the maximum charging current to house battery. This will limit the maximum load on the alternator when the house batteries are low

- Charges the batteries at a constant current, then float voltage, regardless of the chassis battery (alternator) voltage.
- Batteries last longer if not charged at a high rate.
- Maintains this current even if the chassis voltage is lower than the required output voltage for the desired current (steps up the voltage if
needed)
- Can actually charge the battery faster than the alternator alone.

- Some units can reduce the charge current to a lower level when desired because of higher current draws for night driving, operating other appliances
etc.

- Helps eliminate overworked alternators by limiting the maximum charging current to the house batteries.

If you goto LiFePO4 batteries, one of these is pretty much a requirement to properly charge the batteries while maintaining the lead-acid starting
batteries (one of the few things a LA battery is well suited for)

A much better idea than a one-wire alternator in my mind.

JWID

--
Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
 
Thank you Matt, Jim, Ken, and Bruce,
I am getting quite the education on alternators and the 12 volt power system.
Appreciate the help.

Gary Coaster / Reno, NV
1977 GMC Eleganza ll
GMC RV Day Night Shade Sales
GMCShades
www.GMCMotorhomemarketplace.com/GMC_Shades/

>
> I am with Matt 100%. 1 wire alternators might work OK in hot rod
> applications, but they lack the ability to fully charge a multi-battery
> system like is present on GMC coaches, Offshore Boats, etc. You really need
> what is called a "load excited" controller on the alternator.
> Yes, there is a .7 volt DC drop on the two output lugs on the
> isolator. Fact of life. Nature of diodes. But, the center input lug has
> full alternator output. Then we get into electromotive force. That is more
> commonly referred to as voltage. So, in an "IDEAL WORLD" a wet cell has 2.2
> volts fully charged. Multiply that times the number of cells, in this case
> 6, and you have 13.2 volts. Combine that voltage with the total resistance
> in the circuit, and that becomes the force which must be overcome in order
> to move electrons from a charging source to a storage source (wet cell
> battery). So we call that force, "counter electromotive force" . Probably
> in the real world, somewhere around 14 volts or a bit higher than that.
> That is with a slightly discharged battery.
> The 1 wire alternator will never, ever get that battery to an ideal
> state of charge. Just the facts of the case.
> Jim Hupy
> Salem, Oregon
>

>>
>> Response to Bruce, Gary and KenH recent posts.
>>
>> I hope you have read all three posts because I will refer to all as I go.
>>
>> It is very rare that I feel I have to add to posts by Bruce, KenH or KenB,
>> but here I feel I should.
>>
>> Because of the boat work that I have done, I have an unusual amount of
>> 12VDC systems experience and a lot of it is paid work making what other
>> people
>> modified actually work as it should. This means that I have seen and
>> corrected an assortment of PO and CO misapplications (what we would
>> recognize as
>> screw-ups).
>>
>> For a starting point, you must understand that a lead/acid battery has a
>> life that only exists between 11.9 and 12.7 Volts (some may argue the at the
>> 0.1s). If the plan is to recover two separate and different banks to
>> 100%SOC, the game gets interesting. The narrow window for the battery
>> chemistry
>> just makes it more interesting and problematic. It can be accomplished,
>> but due care must be taken.
>>
>> Isolators and combiners are just the start, but a very good start.
>>
>> If you have a single wire alternator, an isolator is a lost cause. The
>> 0.7V junction drop of the diodes will prevent ever getting the either bank
>> to
>> charge to full density (100% SOC). Recent Delco alternators are all
>> designed to output at about 14.5V. It takes 14.4V over a considerable time
>> to
>> get a battery back to full density. With a single wire version of a 27SI
>> Delco going to an isolator, you are going to max out at about 13.6 (with the
>> included wire losses). Well, gee, a continues battery tender is often
>> 13.4 and it won't actually charge anything.....
>>
>> So, if you have a single wire and an isolator, you will be at an immediate
>> disadvantage as you will have only about 80% of the bank or battery
>> capacity available. If you add a combiner across the battery terminals of
>> the isolator, you still won't do any better.
>>
>> If you have a single wire alternator, I suggest that you:
>> A - Buy and install a 100+Amp combiner across the battery terminals of the
>> isolator and
>> B - Move the alternator output lead to the coach (main engine) battery
>> side of the isolator.
>> This way if the combiner fails to combine, you will at least still have a
>> running main engine.
>>
>> If you are playing this game, I would also suggest that you get volt
>> meters (3-1/2 digit digital are cheap enough) for at least the main engine
>> battery (a Digipanel works but it is short resolution). If you have a
>> real (Bogart or Victron?) you can just pay attention there.
>>
>> Special note to Gary**
>> If your coach is approaching 100K, the starter can probably use a
>> refresh. It is my carefully considered opinion that the 10MT starter is
>> actually
>> too robust (too well made). I have seen these things stay in game when
>> they should have quit a while ago. When they do go out, their is no quick
>> recovery as they are seriously gone.... Unfortunately, as they are
>> finally giving up (that they do with great reluctance) they behave just
>> like a bad
>> power connection. So, yes, as you said you might, find an auto electric
>> shop that has a guy that still does this crack it open.
>>
>> Matt
>> --
>> Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL,
>> GMCES
>> Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum
>> Brakes with Applied Control Arms
>> SE Michigan - Near DTW - Twixt A2 and Detroit
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
 
> A DC-DC charger is like a "Smart" converter/charger except its designed to operate off 12VDC instead of 120VAC. You use it instead of an Isolator
> or Combiner for charging the house batteries. You move the output of the alternator to the chassis battery connection so now the alternator is
> charging the chassis battery directly. The DC-DC charger connects to the chassis battery connection.
>
> It has several advantages.
>
> - You set the DC-DC charger for the type of house battery you have (lead acid, glass mat, even LiFePO4)
>
> - The unit will properly charge the house battery based on the ideal charge curve for the type of battery selected.
>
> - It will limit the maximum charging current to house battery. This will limit the maximum load on the alternator when the house batteries are
> low
>
> - Charges the batteries at a constant current, then float voltage, regardless of the chassis battery (alternator) voltage.
> - Batteries last longer if not charged at a high rate.
> - Maintains this current even if the chassis voltage is lower than the required output voltage for the desired current (steps up the voltage if
> needed)
> - Can actually charge the battery faster than the alternator alone.
>
> - Some units can reduce the charge current to a lower level when desired because of higher current draws for night driving, operating other
> appliances etc.
>
> - Helps eliminate overworked alternators by limiting the maximum charging current to the house batteries.
>
> If you goto LiFePO4 batteries, one of these is pretty much a requirement to properly charge the batteries while maintaining the lead-acid starting
> batteries (one of the few things a LA battery is well suited for)
>
> A much better idea than a one-wire alternator in my mind.
>
> JWID

Bruce,

I am with you on most of this, but I have not located a manufacturer of DC-DC chargers that either have preset programs that I agree with, or are
field programmable so I can make it agree with my knowledge and thinking. "If you can't make it right, make it adjustable."

Matt
--
Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit