Exhaust Woes

hdavis

New member
Mar 13, 1998
518
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Hi folks,

Just finished diagnosing noise problems that my wife complained about. I
have a 3" horizontal crack and 1.5" verticle crack in my passenger side
exhaust manifold. I know what's involved in replacing them, but would like
any advice from those of you who have replaced the manifolds with headers.
Current thinking is to go with headers, ceramic coated inside and run to
new mufflers. Exhaust from mufflers back is new and 3" so I plan to go with
3" for the rest of the system.

Henry

Henry Davis Consulting, Inc / new product consulting
PO Box 1270 / product readiness reviews
Soquel, Ca 95073 / IP reviews
ph: (831) 462-5199 / full service marketing
fax: (831) 462-5198
http://www.henry-davis.com/ http://www.henry-davis.com
 
Henry:

I installed Doug Thorley ceramic coated (by HPC in SLC UT)headers three
years ago.

Don't know what you have in mind when you say you are looking for advice??

Paul Bartz

From: Henry Davis
Sent: 11/27/99 5:32 PM

Hi folks,

Just finished diagnosing noise problems that my wife complained about. I
have a 3" horizontal crack and 1.5" verticle crack in my passenger side
exhaust manifold. I know what's involved in replacing them, but would
like
any advice from those of you who have replaced the manifolds with
headers.
Current thinking is to go with headers, ceramic coated inside and run to
new mufflers. Exhaust from mufflers back is new and 3" so I plan to go
with
3" for the rest of the system.

Henry

Henry Davis Consulting, Inc / new product consulting
PO Box 1270 / product readiness reviews
Soquel, Ca 95073 / IP reviews
ph: (831) 462-5199 / full service marketing
fax: (831) 462-5198
http://www.henry-davis.com/ http://www.henry-davis.com
 
>Henry:
>
>I installed Doug Thorley ceramic coated (by HPC in SLC UT)headers three
>years ago.
>
>Don't know what you have in mind when you say you are looking for advice??

Anything that folks learned when doing the install. Normally I wouldn't
worry about the switch to headers, but with a couple of big cracks in one
manifold, and a small crack developing in the other (near a bolt) I'm a
little concerned.

A few questions:

1. where did you buy your headers from?
2. how visible are the exhaust valves with the engine still installed in
the compartment? It looks like it's pretty open once the wheel is removed -
but I don't need to learn everything first hand.
3. What other things did you redo or consdier redoing when you changed to
headers?

I don't really want this to turn into an engine rebuild if it doesn't have
to. I read on the Toronado site some comments about head problems
(errosion) when exhaust manifolds go bad. I'd rather NOT pull the engine if
I cn avoid it.

Thanks,

Henry

Henry Davis Consulting, Inc / new product consulting
PO Box 1270 / product readiness reviews
Soquel, Ca 95073 / IP reviews
ph: (831) 462-5199 / full service marketing
fax: (831) 462-5198
http://www.henry-davis.com/ http://www.henry-davis.com
 
Henry:

Got a better deal on the headers from HPC than I could otherwise. They also
knew to get them uncoated from Thorley and that saved some money since they
didn't have to sandblast away the coating.

I installed the big block series Flowmaster mufflers and 3" piping from the
Y collector, back.

Never had any reason to look at the valves, so can't help on that score.

Paul Bartz

From: Henry Davis
Sent: 11/28/99 12:08 AM

>Henry:
>
>I installed Doug Thorley ceramic coated (by HPC in SLC UT)headers three
>years ago.
>
>Don't know what you have in mind when you say you are looking for
advice??

Anything that folks learned when doing the install. Normally I wouldn't
worry about the switch to headers, but with a couple of big cracks in
one
manifold, and a small crack developing in the other (near a bolt) I'm a
little concerned.

A few questions:

1. where did you buy your headers from?
2. how visible are the exhaust valves with the engine still installed in
the compartment? It looks like it's pretty open once the wheel is
removed -
but I don't need to learn everything first hand.
3. What other things did you redo or consdier redoing when you changed
to
headers?

I don't really want this to turn into an engine rebuild if it doesn't
have
to. I read on the Toronado site some comments about head problems
(errosion) when exhaust manifolds go bad. I'd rather NOT pull the engine
if
I cn avoid it.

Thanks,

Henry

Henry Davis Consulting, Inc / new product consulting
PO Box 1270 / product readiness reviews
Soquel, Ca 95073 / IP reviews
ph: (831) 462-5199 / full service marketing
fax: (831) 462-5198
http://www.henry-davis.com/ http://www.henry-davis.com
 
Dave I bought a 1968 toronado this spring and upon removing the exhaust
manifolds noticed that one of them was cracked entirely thru.

Problem with the exhaust manifolds in the GMC is that the engine is
sometimes reved hard for long periods like going up a long hill. the
engines do run lean, and leaner still if everything is not kept in good
condition and good gas is not used. They sure do glow.
I cam convinced that going to Thorley exhausts that are ceramic coated is
the way to go. Thats what I am doing. Have had the thorleys for 6 months and
stil have not got them on.

>Dear Netters,
>
>Does anyone know what is different about our GMCs that causes us so much
>grief with the exhaust manifolds (i.e., warping and cracking)? Does an overly
>lean running engine heat the manifolds? Do these babies glow in the dark
>during a hard pull? What about the mufflers mounted ahead of the Y. Is this
>extra weight hanging from the manifolds significant enough to cause warpage
>if indeed the manifolds were glowing red hot and bouncing down a rough
>stretch of road? Do I sound crazy? I haven't heard of this problem with the
>455 in other applications. Sorry if this topic has been covered before, but I
>feel like I really got to know.
>
>Dave Meekhof
>73 GoBus 230
>
>
 
>Dear Netters,
>
>Does anyone know what is different about our GMCs that causes us so much
>grief with the exhaust manifolds (i.e., warping and cracking)?

I don't know that we're all that different from other gasoline big block
engines used in heavier RVs or small blocks used in some lighter RVs.

I DON'T KNOW IF IT'S TRUE, but here's what I was told by mechanics who
regularly service the coaches when we first started looking at motorhomes:
any engine run at wide open throttle for long periods of time at low speeds
(ie climbing long grades) will significantly stress the exhaust manifold.
Evidently the right side manifold on the 350s used in a number of Class C
MHs is a chronic problem around here. And they saw similar problems with
the 454 in bigger MHs.

The comments were pretty universal from mechanics in the area - they see a
lot of cracked exhaust manifolds in comparison to the same engine in a
passenger car or lightly used truck.

Note: this is not a scientific sampling. The mechanics might be mistaken,
they may be over-reacting, or they could be nuts. But then, they might just
be right.

>Does an overly
>lean running engine heat the manifolds?

I don't know about lesn heating the manifolds, but I can tell you that
leaking exhaust manifolds can cause a local leaning of the exhaust that
raises temps on the exhause valves.

Do these babies glow in the dark
>during a hard pull?

I haven't looked to see if they literally glow, but I can tell you that
they get pretty hot.

What about the mufflers mounted ahead of the Y. Is this
>extra weight hanging from the manifolds significant enough to cause warpage
>if indeed the manifolds were glowing red hot and bouncing down a rough
>stretch of road? Do I sound crazy?

No crazier than the rest of us. After all, you DO own a 27 year old MH.

Good luck in your information quest!

Henry

Henry Davis Consulting, Inc / new product consulting
PO Box 1270 / product readiness reviews
Soquel, Ca 95073 / IP reviews
ph: (831) 462-5199 / full service marketing
fax: (831) 462-5198
http://www.henry-davis.com/ http://www.henry-davis.com
 
Henry:

As I mentioned in the earlier e-mail reply, I had HPC in SLC UT do the
coating.

After I had a shop bend the piping from the rear of the mufflers to the Y
collector, I sent them to HPC to be coated. I installed everything
afterwards.

Paul

From: Henry Davis
Sent: 11/28/99 12:54 AM

>Henry:
>
>Got a better deal on the headers from HPC than I could otherwise. They
also
>knew to get them uncoated from Thorley and that saved some money since
they
>didn't have to sandblast away the coating.
>
>I installed the big block series Flowmaster mufflers and 3" piping from
the
>Y collector, back.
>
>Never had any reason to look at the valves, so can't help on that
score.

Thanks Paul. Which coating(s) did you get? Also, did you do teh exhaust
install yourself or have a shop bend the pipes?

HEnry

Henry Davis Consulting, Inc / new product consulting
PO Box 1270 / product readiness reviews
Soquel, Ca 95073 / IP reviews
ph: (831) 462-5199 / full service marketing
fax: (831) 462-5198
http://www.henry-davis.com/ http://www.henry-davis.com
 
Henry,

I have always maintained and was persuaded to believe that 2 factors play a
part in out manifold trounle that is other than the usual aging process
that eats antique car manifolds equally.

First is the fact that the bolt pattern is not uniform to the pressure
exerted on the manifold. There is a weak area at the center bottom, look
at the bolt pattern. As the manifold heats up, it will tend to bow out at
the center blowing out the gaskets and cracking the manifold in extreme cases.

The second is, as you pointed out, the manifolds heat up more than a car
because of the torque the motor has to create to drag the coach carcus.
How long can mere cast steel take such abuse, maybe if they were made of
Cryptonite they would last longer!

Actually, I did find another problem with manifolds that have been surfaced
several times. So much of the mate surface gets sanded away to flatten the
area that there is no longer enough room for the loi dip stick tude to go
between the left manifold & head. It hols the manifold away from the head
and causes gaskets to burn out. I have one in the shop now that has this
ailment right now that we just rebuilt!

Headers are the only viable fix but they do not come without trouble of
their own. You must constantly tighten the bolts on headers, ask Nate
about that! They do a combination of compressing the fiber gasket that
must be used on headers and back out the bolts from the heating & cooling
processes that they must endure.

You have an interesting question and one I would like to see the data on to
support & refute my understanding on this matter.

Survey on, young Skywalker!

Jim Bounds
- -------------------

>>Dear Netters,
>>
>>Does anyone know what is different about our GMCs that causes us so much
>>grief with the exhaust manifolds (i.e., warping and cracking)?
>
>I don't know that we're all that different from other gasoline big block
>engines used in heavier RVs or small blocks used in some lighter RVs.
>
>I DON'T KNOW IF IT'S TRUE, but here's what I was told by mechanics who
>regularly service the coaches when we first started looking at motorhomes:
>any engine run at wide open throttle for long periods of time at low speeds
>(ie climbing long grades) will significantly stress the exhaust manifold.
>Evidently the right side manifold on the 350s used in a number of Class C
>MHs is a chronic problem around here. And they saw similar problems with
>the 454 in bigger MHs.
>
>The comments were pretty universal from mechanics in the area - they see a
>lot of cracked exhaust manifolds in comparison to the same engine in a
>passenger car or lightly used truck.
>
>Note: this is not a scientific sampling. The mechanics might be mistaken,
>they may be over-reacting, or they could be nuts. But then, they might just
>be right.
>
>>Does an overly
>>lean running engine heat the manifolds?
>
>I don't know about lesn heating the manifolds, but I can tell you that
>leaking exhaust manifolds can cause a local leaning of the exhaust that
>raises temps on the exhause valves.
>
> Do these babies glow in the dark
>>during a hard pull?
>
>I haven't looked to see if they literally glow, but I can tell you that
>they get pretty hot.
>
> What about the mufflers mounted ahead of the Y. Is this
>>extra weight hanging from the manifolds significant enough to cause warpage
>>if indeed the manifolds were glowing red hot and bouncing down a rough
>>stretch of road? Do I sound crazy?
>
>No crazier than the rest of us. After all, you DO own a 27 year old MH.
>
>Good luck in your information quest!
>
>Henry
>
>Henry Davis Consulting, Inc / new product consulting
>PO Box 1270 / product readiness reviews
>Soquel, Ca 95073 / IP reviews
>ph: (831) 462-5199 / full service marketing
>fax: (831) 462-5198
>http://www.henry-davis.com/ http://www.henry-davis.com
>
>
>
 
Henry,
Just finished replacing my exhaust system.Sirum did front to back.Thorley
Headers no HPC coating ,they could not supply in time.2 1/2 " pipe all the
way back
,angle inside rear frame supports to a Walker Turbo Max 1 in 1 out Muffler
and exiting out the Gen Set side.Why,well the headers have a 2 1/2"
collector,didn't want to slow exhaust gas by opening up to 3".Taking exhaust
all the way to the back did lower precieved engine compartment heat while
moving.Muffler is low restriction and the cockpit is super quiet,with the
muffler way back thar.Stole this idea from Bounds and the Dumpster,Total
cost $910.00. Thats what I did,do what makes you feel good.

Jim Penrod Jus hangin out an bein cool in Lake Placid, F.L.A.