blow-up Myth or fact(& food for thought)

dave1

New member
Jul 23, 1998
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>> the total force on the cone is
>> 1/2 the force in the bag, since that force is
>> applied to 2 arms, and thence
>> to a 2 wheels.
>That's what I thought I said. ("..whatever force the cone is trying to
>transfer to the bogie arm.") Sorry if I was unclear.

Actually the force on each cone is equal to the force on the bag. I have
not measured the ratios of the arm lengths (bag arm vs. wheel arm) but I
would guess that its pretty close to a two-to-one ratio. If that is the
case then the force on each of the cones is twice the weight on each wheel.
Here is a little schematic (I hope it survives the e-mail process) and a
few of the force relationships.

/----------\
/ \
Front Cone Force --------> +-( Bag )-+ | \----------/ |
 
Dave I think that if you look at your bogies you will see that they are
configured differently than your diagram. the pins on one end and the wheel
on the opposite end with the bag in the middle on a fulcrum. the force on
the wheel is composed of two components, one vertical and one horizontal. I
haven't done the calculations but believe that the force on each wheel
equals the force on the end of the bag.

It looks like the new diagram I tried to draw:

>

> >> the total force on the cone is
> >> 1/2 the force in the bag, since that force is
> >> applied to 2 arms, and thence
> >> to a 2 wheels.
> >That's what I thought I said. ("..whatever force the cone is trying to
> >transfer to the bogie arm.") Sorry if I was unclear.
>
>Actually the force on each cone is equal to the force on the bag. I have
>not measured the ratios of the arm lengths (bag arm vs. wheel arm) but I
>would guess that its pretty close to a two-to-one ratio. If that is the
>case then the force on each of the cones is twice the weight on each wheel.
>Here is a little schematic (I hope it survives the e-mail process) and a
>few of the force relationships.
>
> /----------\
> / \
>Front Cone Force --|-----------( Bag )----- -- + | \ / |
> Bag Arm --| \----------/ | | | |
> +--------+---------+ +------+-----------+
> ^ ^ ^ ^
> | | | |
> | --------- Wheel Arms ---------- |
> | |
> Front Wheel Rear Wheel
>
> 1) Cone force = ratio of the arm lengths
> (Wheel Arm / Bag Arm) times the weight
> on the wheel.
>
> 2) Cone force = Air pressure (in PSI) times
> the effective piston area (in square inches)
> of the bag.
>
> 3) All Front forces = All Rear forces
>
>As you can see, the forces on the cones are quite high. A (very) rough
>guess is that they are in the range of 4000-5000 lbs at 100psi.
>
>I have a 73 Sequoia and did not experience the exploding cone problem. I
>replaced the bags a few years back as a preventative maintenance measure. I
>did not know about the exploding cone problem at the time but I did replace
>the cones when I replaced the bags. After hearing the horror stories about
>exploding cones I am glad that I did.
>
>I would be curious to see if this or other safety related problems have
>shown up in the NTSB records. I do not know if/how the NTSB collects
>information for non-aviation vehicles. I assume they do collect this
>information and am reasonably sure that there are some records on file
>related to the GMC's. I base this assumption on the fact that there is a
>rear brake/bearing failure related recall of the earlier coaches. I have
>always been curious if there are other incidents recorded at the NTSB that
>did not prompt recalls.
>
>My experience (related to aviation) is that the data collected by the NTSB
>can be a very valuable source of hard facts related to potential safety
>problems. Knowing what kinds of failures have happened in the real world
>can be quite useful in drawing ones attention to the areas that need to be
>looked at during preventative maintenance.
>
>Actually, this could be a good on-line project. The net is a great resource
>for collecting (and collating) information directly from people who have
>had first hand experience. How would you guys feel about posting specific
>information regarding safety (or even operational) related incidents to an
>on-line database?
>
>I know that there is a lot of hear-say and anecdotal information out there.
>Some of it quite useful. Unfortunately the more spectacular failures tend
>to get a lot more attention through the grapevine than the (maybe more
>common) run of the mill failures.
>
>If we had a database that had actual incidents recorded along with
>specifics (like VIN's, year, mileage, manufacturers part numbers etc) we
>could find out if we are hearing multiple repetitions of a rare (albeit
>spectacular) problem or if the problem is something that we should really
>be loosing sleep over.
>
>Maybe this data could also provide us each with enough real world
>information to look for problems and take steps to prevent those problems
>before they actually happen to us. I can see this being especially useful
>as our classics become older and begin having more end of life related
>failures such as metal fatigue, chafed wiring, hose or pipe failures etc.
>
>Maybe this idea is overkill. But the idea is based on what is done in the
>aviation world. Every safety related failure is recorded and the data is
>used by manufacturers, government, owners and operators to look for
>patterns and problem areas that could effect them. The big difference is
>that the aviation business is highly regulated and reporting is mandatory.
>That makes the data quite accurate and pretty reliable.
>
>But there is a good possibility that a voluntary database would be valuable
>if the information in it was specific and traceable (via VIN numbers).
>
>Just some food for thought.....
>
>Dave
>73 Sequoia.
>
>
>
Tom & Marg Warner
Vernon Center NY
1976 palmbeach
 
>... Pedant that I am, I'll have to take some
>measurements.

I would be very interested in seeing what you come up with. I was working
from memory and I more or less ignored the angles for simplicities sake. My
point was that one has to take into account the relationship between the
two arms. I am sure my calculations are off a bit because of the fact that
the bag arms are not at right angles to the wheel arms and the ratio of the
lengths is probably not two to one. But I did cross check myself by doing a
rough estimate of the piston area of the air bags (using a guess of 7-8
dia") and 100 PSI. That too came up with 4000-5000 lbs. So, unless I made a
major mistake somewhere (and given all the guessing that is quite likely) I
thought that I was pretty close.

But, if anyone has easy access to their coach today and can take some real
measurements, I would be interested in knowing some actual numbers.

Unfortunately my GMC is hibernating in the barn for the winter and today, I
am having to work for a living. So... I cant go visit her and get the
actual numbers. Not that I wouldn't much rather blow off the afternoon and
go play :)

Dave
73 Sequoia
 
Dave, Sorry, my earlier calculus ignored the moment arm effect of the
"levers" in the system. Pedant that I am, I'll have to take some measurements.
Dick 75 PB in Hotlanta

>

> >> the total force on the cone is
> >> 1/2 the force in the bag, since that force is
> >> applied to 2 arms, and thence
> >> to a 2 wheels.
> >That's what I thought I said. ("..whatever force the cone is trying to
> >transfer to the bogie arm.") Sorry if I was unclear.
>
>Actually the force on each cone is equal to the force on the bag. I have
>not measured the ratios of the arm lengths (bag arm vs. wheel arm) but I
>would guess that its pretty close to a two-to-one ratio. If that is the
>case then the force on each of the cones is twice the weight on each wheel.
>Here is a little schematic (I hope it survives the e-mail process) and a
>few of the force relationships.
>
> /----------\
> / \
>Front Cone Force --------> +-( Bag )-+ | \ / |
> Bag Arm ---------> | \----------/ | | |
> +-----------------+ +-----------------+
> ^ ^ ^ ^
> | | | |
> | --------- Wheel Arms ---------- |
> | |
> Front Wheel Rear Wheel
>
> 1) Cone force = ratio of the arm lengths
> (Wheel Arm / Bag Arm) times the weight
> on the wheel.
>
> 2) Cone force = Air pressure (in PSI) times
> the effective piston area (in square inches)
> of the bag.
>
> 3) All Front forces = All Rear forces
>
>As you can see, the forces on the cones are quite high. A (very) rough
>guess is that they are in the range of 4000-5000 lbs at 100psi.
>
>I have a 73 Sequoia and did not experience the exploding cone problem. I
>replaced the bags a few years back as a preventative maintenance measure. I
>did not know about the exploding cone problem at the time but I did replace
>the cones when I replaced the bags. After hearing the horror stories about
>exploding cones I am glad that I did.
>
>I would be curious to see if this or other safety related problems have
>shown up in the NTSB records. I do not know if/how the NTSB collects
>information for non-aviation vehicles. I assume they do collect this
>information and am reasonably sure that there are some records on file
>related to the GMC's. I base this assumption on the fact that there is a
>rear brake/bearing failure related recall of the earlier coaches. I have
>always been curious if there are other incidents recorded at the NTSB that
>did not prompt recalls.
>
>My experience (related to aviation) is that the data collected by the NTSB
>can be a very valuable source of hard facts related to potential safety
>problems. Knowing what kinds of failures have happened in the real world
>can be quite useful in drawing ones attention to the areas that need to be
>looked at during preventative maintenance.
>
>Actually, this could be a good on-line project. The net is a great resource
>for collecting (and collating) information directly from people who have
>had first hand experience. How would you guys feel about posting specific
>information regarding safety (or even operational) related incidents to an
>on-line database?
>
>I know that there is a lot of hear-say and anecdotal information out there.
>Some of it quite useful. Unfortunately the more spectacular failures tend
>to get a lot more attention through the grapevine than the (maybe more
>common) run of the mill failures.
>
>If we had a database that had actual incidents recorded along with
>specifics (like VIN's, year, mileage, manufacturers part numbers etc) we
>could find out if we are hearing multiple repetitions of a rare (albeit
>spectacular) problem or if the problem is something that we should really
>be loosing sleep over.
>
>Maybe this data could also provide us each with enough real world
>information to look for problems and take steps to prevent those problems
>before they actually happen to us. I can see this being especially useful
>as our classics become older and begin having more end of life related
>failures such as metal fatigue, chafed wiring, hose or pipe failures etc.
>
>Maybe this idea is overkill. But the idea is based on what is done in the
>aviation world. Every safety related failure is recorded and the data is
>used by manufacturers, government, owners and operators to look for
>patterns and problem areas that could effect them. The big difference is
>that the aviation business is highly regulated and reporting is mandatory.
>That makes the data quite accurate and pretty reliable.
>
>But there is a good possibility that a voluntary database would be valuable
>if the information in it was specific and traceable (via VIN numbers).
>
>Just some food for thought.....
>
>Dave
>73 Sequoia.
>
>
 
I think your guess is quite close given the area of the end of the bag. but
remember that is the same as the force on the other end or 5000 pounds
distributed across 2 wheels, not the end of one bag. the relationship of
the wheel, pins and bags is equivelant to the relationship between a
wheelbarrow and load. since the load seems to be in the middle of the bogie
arm, with the pins and wheels at opposite ends, all you are really doing is
changing the direction of the force from straight up on the tire to the
bags. each set pf rear bogies is carrying approx 5000# total or 2500# per
wheel.

.

> >... Pedant that I am, I'll have to take some
> >measurements.
>
>I would be very interested in seeing what you come up with. I was working
>from memory and I more or less ignored the angles for simplicities sake. My
>point was that one has to take into account the relationship between the
>two arms. I am sure my calculations are off a bit because of the fact that
>the bag arms are not at right angles to the wheel arms and the ratio of the
>lengths is probably not two to one. But I did cross check myself by doing a
>rough estimate of the piston area of the air bags (using a guess of 7-8
>dia") and 100 PSI. That too came up with 4000-5000 lbs. So, unless I made a
>major mistake somewhere (and given all the guessing that is quite likely) I
>thought that I was pretty close.
>
>But, if anyone has easy access to their coach today and can take some real
>measurements, I would be interested in knowing some actual numbers.
>
>Unfortunately my GMC is hibernating in the barn for the winter and today, I
>am having to work for a living. So... I cant go visit her and get the
>actual numbers. Not that I wouldn't much rather blow off the afternoon and
>go play :)
>
>Dave
>73 Sequoia
>
>
>
Tom & Marg Warner
Vernon Center NY
1976 palmbeach
 
> -----Original Message-----
> From: owner-gmcmotorhome
> [mailto:owner-gmcmotorhome]On Behalf Of Dave
> Sent: Monday, March 22, 1999 2:27 PM
> To: gmcmotorhome
> Subject: Re: GMC: blow-up Myth or fact(& food for thought)

> I would be very interested in seeing what you come up with. I was working
> from memory and I more or less ignored the angles for
> simplicities sake. My
> point was that one has to take into account the relationship between the
> two arms. I am sure my calculations are off a bit because of the fact that
> the bag arms are not at right angles to the wheel arms and the
> ratio of the
> lengths is probably not two to one. But I did cross check myself
> by doing a
> rough estimate of the piston area of the air bags (using a guess of 7-8
> dia") and 100 PSI. That too came up with 4000-5000 lbs. So,
> unless I made a
> major mistake somewhere (and given all the guessing that is quite
> likely) I
> thought that I was pretty close.
>

Dave, I have been following this discussion for some days, and at your
prompting, I went outside and took the measurements from the rear
suspension: The horizontal distance from the bushing to the center of the
wheel, and the vertical distance from the bushing to the center of the cone.
It is difficult to estimate the force on the cone from the bag pressure,
because you have too many assumptions to make regarding the how much of the
internal force are being restrained buy the bag. However, from the physical
measurements of the axle arms, we can calculate the force on the cone by
plugging in a load for the wheel.

If the coach has a rear GVW of 8000 lbs, each of the tires carries 2000 lbs.
The horizontal arm is 18.75 inches, and the cone arm is 12 inches. The
force that the cone must impart on the arm at rest is 2000*18.75/12=3125
lbs.

So now we know the force on the cones. Now what? The bottom line remains
that if you have plastic cones, and are concerned about them you should
change them. Incidentally, I have one of each, but I carry a spare bag that
has an aluminum cone attached. Unless people start to experience more
failures, I'll wait to change mine when I have to change that bag.

By the way, my aluminum cone has 4 radial stiffeners, while the plastic one
is a bit thicker, but has none. It might be a visual method of determining
which cone we have.

Regards,
Scott Shean
78 Royale
Baton Rouge, LA