Additional Air Conditioning/Heater

gary j zingle

New member
Jun 5, 1999
326
0
0
"Ron, no I haven't installed the A/C heater yet.I plan
to install (2) units,one under the Co-pilot's seat and
the other one further back in the coach.With a little
modification to the seat pedestal I think I can get
one to fit under there. I haven't talked to anyone
about cost yet."


Boyd this is close to my plan for a total of 3 air
conditioner/heaters but I am trying to go one further.

If I can add a compressor powered by 120 Volts to
the system I can then get rid of my roof top air
conditioners.

The location I am hoping to mount the 120 Volt compressor
in is at the upper rear of the passengers front wheel well.

The additional compressor would be plumbed into
the original system and would be rigged to be the
default. In other words if 120 Volts were available
then the engine compressor pump would not be
allowed to work.

I am in the early study stage but would like to get
the lumps off the roof.

Does anyone know of a success addition of a
120 Volt compressor to the automotive Air
Conditioning system?

Regards


Gary Zingle
1973 GMC 26 foot
 
This is almost exactly the route I'll take. I
talked to the fellow that designed the rotary
compressor that's used on the Lexus (can't
remember the name -- notes not real handy) about
the general scheme of things for this. He says the
A6 compressor on the GMC has a built-in check
valve. His only criticism of the A6 is that his
is about as strong capacity wise and is about 25%
more efficient. Any other compressor can be used
in combination with an unmodified A6, but a check
valve may be needed in the high side of the 120v
compressor, if not built-in. I haven't settled on
a 120v compressor yet, because I haven't even
settled on a coach yet, but I'm thinking scroll
maybe.

As for a successful attempt, I have been told of
a couple folks doing this, but have no feedback.
There's no technical reason it can't be done, but
I suppose there's many a slip 'twixt the cup and
the lip...

Regards,
Steve

>

>
> "Ron, no I haven't installed the A/C heater yet.I plan
> to install (2) units,one under the Co-pilot's seat and
> the other one further back in the coach.With a little
> modification to the seat pedestal I think I can get
> one to fit under there. I haven't talked to anyone
> about cost yet."
>
> Boyd this is close to my plan for a total of 3 air
> conditioner/heaters but I am trying to go one further.
>
> If I can add a compressor powered by 120 Volts to
> the system I can then get rid of my roof top air
> conditioners.
>
> The location I am hoping to mount the 120 Volt compressor
> in is at the upper rear of the passengers front wheel well.
>
> The additional compressor would be plumbed into
> the original system and would be rigged to be the
> default. In other words if 120 Volts were available
> then the engine compressor pump would not be
> allowed to work.
>
> I am in the early study stage but would like to get
> the lumps off the roof.
>
> Does anyone know of a success addition of a
> 120 Volt compressor to the automotive Air
> Conditioning system?
>
> Regards
>
> Gary Zingle
> 1973 GMC 26 foot
 
OOOHH! I like that idea. Pant pant pant says Skippy! My roof air is an
original (?) MarkIV unit. Looks ugly, makes noise. A 110 v compressor
is a great idea!

Ron and Julie

>
> "Ron, no I haven't installed the A/C heater yet.I plan
> to install (2) units,one under the Co-pilot's seat and
> the other one further back in the coach.With a little
> modification to the seat pedestal I think I can get
> one to fit under there. I haven't talked to anyone
> about cost yet."
>
> Boyd this is close to my plan for a total of 3 air
> conditioner/heaters but I am trying to go one further.
>
> If I can add a compressor powered by 120 Volts to
> the system I can then get rid of my roof top air
> conditioners.
>
> The location I am hoping to mount the 120 Volt compressor
> in is at the upper rear of the passengers front wheel well.
>
> The additional compressor would be plumbed into
> the original system and would be rigged to be the
> default. In other words if 120 Volts were available
> then the engine compressor pump would not be
> allowed to work.
>
> I am in the early study stage but would like to get
> the lumps off the roof.
>
> Does anyone know of a success addition of a
> 120 Volt compressor to the automotive Air
> Conditioning system?
>
> Regards
>
> Gary Zingle
> 1973 GMC 26 foot
 
>The additional compressor would be plumbed into
>the original system and would be rigged to be the
>default. In other words if 120 Volts were available
>then the engine compressor pump would not be
>allowed to work.

I have been looking into this approach too. My understanding is that there=
=20
is a problem with the lubricant in a system with two compressors. The=20
compressor oil tends to accumulate in one compressor leaving the other=20
compressor dry. Not to say that there isn't a solution for this problem but=
=20
I don't know what it is. It sure would be nice if we could figure out a way=
=20
to make it work though....

Dave
Ann Arbor, MI.
73 Sequoia (26'/455/HEI/TBI/160=B0/3.42)
 
Hi Erv Troyer,

Welcome to the world of GMC (owner) fanatics!

I can see where the Netters will really benefit from your experience in
the HVAC field as it relates to RVs and GMCs in particular.

We need all the help we can get.

BTW, did I mention that I am building a record of every GMC motorhome
that breathes (and a few that don't but could if someone gave them a
chance)?

Have a good trip! It would seem that Indiana will be teeming with
GMCs....the population is now at 115 coaches!

David Lee Greenberg
GMC Motorhome Registry
200 MacFarlane Drive
Delray Beach, FL 33483-6829
http://www.gmcss.com/registry.htm
 
Erv,

Thank you for the very informative post. I will be very interested in=20
hearing your thoughts after you pick up your motorhome.

>Can anyone tell me if the GMC
>has a high-pressure cutout switch to prevent excessive head pressures?

No, there is no high pressure cutoff. There is a test procedure in the=20
maintenance manual that proves this. The procedure for testing the fan=20
clutch involves blocking the air flow through the radiator, turning the A/C=
=20
on high and measuring the air temperature at the fan to see when(if) the=20
fan engages.

There are a few on the list who can attest to the rather destructive=20
results of this test. Best case the compressor stalls and burns up the=20
belt. But if the belt is tight enough the high pressure side will build up=
=20
pressure until the hose lets go, or the compressor fails or the electric=20
clutch fails.

Adding a high pressure cutoff switch would be a very good idea for anyone=20
who adds additional evaporators to their system. Are you aware of a good=20
source for such things? A good source for 'T's, fittings, valves, hoses=20
etc. would be helpful.

>... I have always felt that the roof is the
>ideal place for the air conditioner ...

Some of the reasons I am thinking of removing the roof air are looks and=20
weight. The GMC has very clean lines that are interrupted by stuff on the=20
roof. I would also like to lower the center of gravity and move it more=20
toward the rear. There is also a problem with the weight of the roof air=20
making the walls bow out around the area of the door. The walls and ribs=20
are aluminum so it can be bent back but I assume it will just sag again=20
eventually.

>Duo-therm has developed several air conditioners that mount in a baggage
>compartment, or under a bed, but sales were never very good on these

Do they have a web site with info on these products. If not, who would be a=
=20
good contact to get additional information?

>I believe it would be much simpler to do what another Net member did - use
>the components from a window or roof-mount R-22 air conditioner, and
>rearrange the components ...

This is the direction that I am leaning toward at this point. I am thinking=
=20
about using multiple smaller units positioned where needed. One in back,=20
one in the middle and one in the front. That would also give me more=20
redundancy if one fails. It would also give me the ability to manage my=20
power requirements based on what is avalable.

I am still doing research on ways to power 110vac systems from the engine=20
alternator. Have you tried this approach for any of your truck systems?=20
This would be substantially more costly than adding additional evaporators=
=20
to the dash system but would have the advantage of using the same HVAC=20
units on the road, on the generator and when hooked up to land lines. I=20
plan on doing some real-world experiments with alternators, power=20
converters etc. this summer. I will keep everybody posted as to the results.

I am also thinking that it would be nice to add an additional=20
evaporator/blower for the dash air system to the header above and between=20
the driver and passenger seats. So far I have not seen anything that looks=
=20
good enough. But the position would be ideal. It would pick up the hot air=
=20
from on high, circulate lots of cool air up front and it would be=20
positioned above the compressor so the oil will not accumulate in the=20
return lines.

This would be a great custom product design project if someone had the=20
talent and where so inclined. The "pancake" motors used in some compact car=
=20
radiator fans would be a good choice for the blower motor. We just need a=20
curved low profile evaporator and a large flat fan cage. Something to dream=
=20
about anyway...

Another area that I am looking at is to simply use a more powerful blower=20
on the dash air system. The problem with the dash air design is too much=20
air resistance rather than lack of cooling capacity. If we can use a more=20
powerful blower and double or triple the air flow it would go a long way=20
toward making the dash air useful. Anybody know of a source for high power=
=20
blower motors??

>A local manufacturer of add-on heating/air conditioning units has brought=
us
>a prototype unit that appears to be very compact, and they were quite
>interested when I mentioned coming up with a kit for an add-on unit for the
>GMC.

Add me to the list of those who are interested.

>Sorry to have carried on at such great length, but I hope I have helped at
>least a few of you.

I for one appreciate hearing from someone with an HVAC background. This is=
=20
an area of knowledge where I am quite weak. I have my own gauges and vacuum=
=20
pump. I have replaced a few compressors and I have some experience in HVAC=
=20
repair but no experience with design.

Good luck with your new GMC and welcome to the list.

Dave
Ann Arbor, MI.
73 Sequoia (26'/455/HEI/TBI/160=B0/3.42)
 
Erv,
Welcome to GMC.net! Excellent stuff.

>I have always felt that the roof is the ideal place for the air conditioner
>The unit picks up the warmest air in the room, and the cold air drifts down
by itself, creating good circulation throughout.

My thoughts exactly. I mulled the central a/c idea over & went ahead & put
the new Duo-Therm on the roof.

I am used to truck a/c systems with sleeper units & will add a rear unit to
my coach in the near future to keep things nice & cool on the road w/o
running the Onan.

Looking forward to more good input.

Steve Clevenger
76 Transmode 230
Tulsa, OK.
 
Erv, I filed your message for reference. Thanks for posting
it.

The compressor designer I talked to that mentioned the
Lexus compressor told me that two of them in parallel was a
very workable solution, running singly or in parallel. As I
recall, he said the rotary used a different lubrication
system and they would not monopolize oil or interfere with
one other, because of internal check valves. I haven't done
this and can't vouch for anything here -- I'm only repeating
what I was told by him. I believe the compressor mfg'd by
Sankyo -- that's from memory, but it definitely was used on
the Lexus and some high end Toyotas. And even if this would
work, I don't know what the difficulties might be in
properly adapting one to the engine. If it's workable, a
second compressor might be independently powered from 120vac
and use common blowers and evaporators, maybe with an
auxiliary condenser.

Long way around to my question, I guess, but do you think
this is feasible, or do you still see problems even with
these compressors and R134A?

And if you kit a solution, I want on your list! :-)

Regards,
Steve

>
> About that 120 volt compressor - I am not aware of an R-12 or R-134a
> compressor that has enough capacity to handle this load. Compressors used in
> roof mount units are for R-22 only, which uses a different oil - not
> compatible with the oil used in automotive systems.
>
> Also, see the note from Dave (of Ann Arbor):
> compressor oil tends to accumulate in one compressor leaving the other
> compressor dry. Not to say that there isn't a solution for this problem but
> I don't know what it is. It sure would be nice if we could figure out a way
> to make it work though.... >>>
>
> I would agree with this. This also would require the use of refrigerant
> solenoid valves, or a complicated set of check valves. Some years ago I
> worked on the design of an air conditioner system for another truck sleeper
> company, with an automotive compressor which was belt-driven off the
> generator engine. It didn't take me long to decide that I didn't want to tap
> into the truck system because of the complications. I added a separate
> condensor unit, and added an evaporator coil to the existing sleeper air
> conditioner, and used the same controls and duct system as the truck system.
> By the way, most trucks that had this system also had a roof-mount air
> conditioner, which was used when they were plugged in to AC.
>
> I believe it would be much simpler to do what another Net member did - use
> the components from a window or roof-mount R-22 air conditioner, and
> rearrange the components so they can be installed in a baggage compartment or
> a cabinet.
>
> A local manufacturer of add-on heating/air conditioning units has brought us
> a prototype unit that appears to be very compact, and they were quite
> interested when I mentioned coming up with a kit for an add-on unit for the
> GMC. They could even make up the hose assemblies. Again, I won't be able to
> tell anyone where to install it until I get my hands on our motorhome. From
> comments I have read, there are several different locations that would work
> for installing it.
>
> Sorry to have carried on at such great length, but I hope I have helped at
> least a few of you.
>
> Gotta get to bed !
> Erv Troyer
> Lagrange, IN
 
Erv-

This is great stuff. Your addition to the group is significant and meaningful to
all us information hounds.

Ron and Julie

> I have gotten quite a few questions after my lengthy post last night. I will
> try to answer those I can, and will try to find answers for the others.
> Anyone able to help on sources, etc, fell free to jump in.
>
> I had written in my post:
> compartment, or under a bed, but sales were never very good on these >>
>

> good contact to get additional information? >>
>
> Yes - www.dometic.com (Duo-Therm is now a division of Dometic). However, I
> didn't find any dimensions listed for these on the website. Be sure to check
> out their low-profile roof-mount unit - Penguin. That is the one that will be
> replacing the Mark IV unit on our GMC. Also, check out their items under
> "Heat Pumps for Heavy Duty Trucks". They are selling a heat pump system that
> runs from batteries, using an inverter. Give anybody any ideas? This also
> brings up the subject of AGM (advanced glass mat) batteries - but that's a
> discussion for a whole other subject line - maybe later.
>

> alternator. Have you tried this approach for any of your truck systems? >>
>
> Dave, I don't believe this will work if you try to run them directly off the
> alternator output. Compressors used in 110vac systems are designed to run at
> a constant RPM, which is controlled by the AC frequency of 60 Hertz. Now, if
> you could figure out how to make the alternator run at a constant speed. . .
>
> Let's go back to the battery system mentioned above - (we have installed some
> of these in our sleepers, and this does work). You are actually running the
> unit off the alternator (indirectly, through an inverter); you can use it
> with the generator, and you can use it when you are plugged in! The best of
> all worlds. One thing to remember - these heat pumps are only 7500 BTU output
> cooling, so you would need a minimum of 2 units on a GMC.
>

> evaporator/blower for the dash air system to the header above and between
> the driver and passenger seats. So far I have not seen anything that looks
> good enough. But the position would be ideal. It would pick up the hot air
> from on high, circulate lots of cool air up front and it would be
> positioned above the compressor so the oil will not accumulate in the
> return lines. >>
>
> Now you're talking, Dave! That is the place to put an air conditioner unit -
> up high. We did this on a sleeper - worked great. It was a blower unit made
> by Acme for conversion van rear units. Only problem was running the
> refrigerant hoses through the wall - and don't forget that you have to get
> rid of the condensate somehow. (Maybe you could keep your glass of Dr. Pepper
> lined up with the drips?) Because of these problems we don't do it anymore.
>

> enter the existing lines from below, lest oil be trapped. Does this mean
> that the new suction line should run at or above the level of the existing
> return line for its entire length, or just at the point of junction? I'm
> trying to design a "slave" or second heater/AC unit to be mounted towards the
> rear and about shoulder-high in the coach. Must I keep the suction line high
> (maybe running over the roof) all the way, or can it be run down under the
> floor? The latter would be preferable for several reasons, but I don't want
> to starve my compressor for oil. Is it possible to change the height of the
> suction line so long as one stays below a certain degree of slope? Any
> hints appreciated. >>
>
> Rick, the suction line can be below the floor (we do all of our sleepers that
> way), and does not have to have any particular slope - just try to avoid dips
> in the line that might form oil traps. The slight amount of oil that normally
> travels through the suction line is swept along with the refrigerant vapor,
> and is returned to the compressor in small amounts. However, if oil is
> allowed to collect in larger amounts, it will sit there until the line
> becomes restricted enough to blow the oil out.
>
> It is the junction where the new suction line enters the original line that
> it is important to enter from above. Otherwise, if the front evaporator is
> working, and the rear is not, it could allow oil to drip into the teed line.
> This junction is usualy quite close to the compressor, and when the rear
> evaporator comes on, it could send a slug of oil to the compressor, and crack
> the reed valves.
>
> I had also written:
> us a prototype unit that appears to be very compact, and they were quite
> interested when I mentioned coming up with a kit for an add-on unit for the
> GMC. >>
>
> I went to see them today, and they seem quite enthused about this project -
> but we need a GMC to look at first. When I get ours home, we will take it
> over to them and see what we can figure out. The have several types of units,
> including one that could be installed in a 6" high space.
>
> I see that we need to find a source for high-pressure cutout switches. Can
> someone tell me if the high pressure service port (where you connect the
> guages) is the same 1/4" size as the low pressure port? Most later model GMC
> cars used a smaller port (3/16" I believe) on the high pressure side.
>
> Thanks for all the other notes I got from y'all too. 'Preciate it.
>
> Well folks, I gotta get some sleep to make up for that 2:30 AM writing spree
> I had this morning.
>
> Later,
> Erv Troyer
> Lagrange, IN
 
Went to Dometic web site--looks like it was put together by someone who
was given the assignment as a grudge--almost no usable info--just a few
pictures--no e-mail link, specs, pricing, etc.

Been thinking about this for a while:
It might be viable to remove the A6 compressor from the engine, mount it
in a steel frame, drive it with an electric motor, & use it all the time.
Run it with an inverter while underway & with 110 when parked. Could even
run it some off the house battery bank using golf cart batteries (stealth
mode). Would have to install an electric fan in front of the radiator to
move air over condenser when parked. This, coupled with a second (or third)
evaporator /air handler unit, would do a fair job of cooling a coach, I
would think.
Feel free to tell me what I am missing here. It seems similar to what
Dometic is doing with the truck units, only they use a separate system from
the dash air.

Steve Clevenger
76 Transmode 230
Tulsa, OK.
 
ACME did not offer suggestions for an evaporator because I did not ask. Their
website seems to be down. I have the one that I pulled from the late 80's
conversion van. It is a nice size and appears to be pretty light weight. I had
the same unit in my Dodge conversion van which I put a Horizon top (with pull out
bunk bed). I could freeze meat in the back of that thing. I hope it is enough to
do the GMC.

I have sent ACME an email requesting suggestions for evaporators for our coaches.
I will let you know what they suggest and the price.

Ron and Julie

> etc

The kit that ACME lists in their letter is what we need, Ron. Now we need
someone to tell us how we put all this stuff in. After I get our coach, I
hope to look at this, and may be able to help out. I am familiar with Acme -
we buy most of our refrigerant supplies from them. Did they offer anything
for an evaporator unit that we could use? Most of their units are used for
the front airs in motorhomes, and wouldn't adapt well for a rear add-on unit.