What you have found id not uncommon build up on the turkey tray. It is caused by the high temp of the exhaust gases and that pass back and forth on the cross over and sometimes can cause crack in the manifold. You should check yours and that will cause the motor to run weirdly. That is why the common practice is to block the cross overs at the head/manifold meeting area. If your manifold is cracked then you may want to fill the cross over in the manifold. Some have used por-rock or Hard rock a produce that is used to fill the block water passages in a comp motor and some have used aluminum to fill the crossover. Another alternative is to replace the manifold with another CI unit or one of the 2 aluminum manifolds available..
Pro-Rock or Hard rock
http://www.gmcmhphotos.com/photos/intake-manifold-pics/p26357-installing-aluminum-intake.html
https://www.summitracing.com/search/brand/moroso/part-type/block-fillers?SortBy=Default&SortOrder=Ascending
https://www.summitracing.com/search/brand/hard-blok/part-type/block-fillers
Edelbrock Aluminum Maniford
http://www.gmcmhphotos.com/photos/intake-manifold-pics/p26357-installing-aluminum-intake.html
Call Jim K
J.R. Wright
GMC Great Laker MHC
GMCGL Tech Editor
GMC Eastern States Charter Member
GMCMI
78 GMC Buskirk 29.5’ Stretch
75 GMC Avion (Under Reconstruction)
Michigan
>
> Just pulled my steel intake manifold off for the first time. I had seen pictures of the charred oil on the turkey tray from other posters but was
> shocked to see it on my engine. Cannot believe GM engineers would design a system that could drop this charcoal like material into the valley and the
> cam. BTW, I could only pull the intake manifold off after using a sharpened dry wall knife to break the turkey tray seals. No amount of pounding or
> using an air hammer would break it free.
>
> The distributor was also frozen, but after several days of PB blaster and using a 1" wrench to wiggle the square fitting on the distributor shaft, I
> was able to break it free. One poster gave me the suggestion of not muscle torqueing it free, but imagining that it was a square peg in a square hole
> and wiggling it back and forth as if you were trying to round the hole. Worked great!
>
> Now to clean up the mess that occurred after removing the turkey tray and replacing the head and gasket. I did buy Jim K's recommended sealer for the
> intake manifold gasket and am going dry on the head gasket.
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